Yamaha Vmax VMX17C 2009 Manuals

Yamaha Vmax VMX17C 2009 Manuals

Manuals and User Guides for Yamaha Vmax VMX17C 2009. We have 1 Yamaha Vmax VMX17C 2009 manual available for free PDF download: Service Manual

Yamaha Vmax VMX17C 2009 Service Manual

Yamaha Vmax VMX17C 2009 Service Manual (583 pages)

Brand: Yamaha | Category: Motorcycle | Size: 46.06 MB

Table of Contents

Table of Contents

7
- How to Use this Manual
  4
- Symbols
  5
- General Information
  9
  - Identification
    10
    
    Vehicle Identification Number
    10
    
    Model Label
    10
  - Features
    11
    
    Outline of the Fi System
    11
    
    Fi System
    12
    
    Outline of the Abs
    13
    
    Abs Component Functions
    18
    
    Abs Operation
    23
    
    Abs Self-Diagnosis Function
    26
    
    Abs Warning Light and Operation
    29
    
    Ycc-T (Yamaha Chip Controlled Throttle)/Ycc-I (Yamaha Chip Controlled Intake)
    31
    
    Instrument Functions
    35
  - Important Information
    43
    
    Preparation for Removal and Disassembly
    43
    
    Replacement Parts
    43
    
    Gaskets, Oil Seals and O-Rings
    43
    
    Lock Washers/Plates and Cotter Pins
    43
    
    Bearings and Oil Seals
    44
    
    Circlips
    44
  - Checking the Connections
    45
  - Special Tools
    46
Specifications

53
- General Specifications
  54
- Engine Specifications
  55
- Chassis Specifications
  63
- Electrical Specifications
  66
- Tightening Torques
  69
- Lubrication Points and Lubricant Types
  82
  - Engine
    82
  - Chassis
    84
- Lubrication System Chart and Diagrams
  86
  - Engine Oil Lubrication Chart
    86
  - Lubrication Diagrams
    88
- Cooling System Diagrams
  96
- Cable Routing
  100
Periodic Checks and Adjustments

125
- Periodic Maintenance
  
  128
- Engine
  
  131
  - Adjusting the Valve Clearance
    131
  - Synchronizing the Throttle Bodies
    134
  - Adjusting the Throttle Cable Free Play
    136
  - Checking the Spark Plugs
    136
  - Checking the Engine Oil Level
    137
  - Changing the Engine Oil
    138
  - Measuring the Engine Oil Pressure
    139
  - Adjusting the Clutch Lever
    139
  - Checking the Clutch Fluid Level
    140
  - Bleeding the Hydraulic Clutch System
    140
  - Replacing the Air Filter Element
    141
  - Checking the Throttle Body Joints
    142
  - Checking the Fuel Line
    142
  - Checking the Cylinder Head Breather Hose
    142
  - Checking the Crankcase Breather Hose
    143
  - Checking the Exhaust System
    143
  - CHECKING the CANISTER (for California Only)
    144
  - Adjusting the Exup Cables
    144
  - Checking the Coolant Level
    145
  - Checking the Cooling System
    145
  - Changing the Coolant
    146
  - Checking the Air Induction System
    148
- Chassis
  
  149
  - Adjusting the Front Disc Brake
    149
    
    Checking the Brake Fluid Level
    149
    
    Checking the Front Brake Pads
    150
    
    Checking the Rear Brake Pads
    150
    
    Checking the Brake Hoses
    150
    
    Checking the Brake Light Switches
    150
    
    Adjusting the Rear Brake Light Switch
    150
    
    Bleeding the Hydraulic Brake System (Abs)
    151
    
    Adjusting the Shift Pedal
    152
    
    Checking the Final Gear Oil Level
    152
    
    Changing the Final Gear Oil
    153
    
    Checking and Adjusting the Steering Head
    153
    
    Checking the Front Fork
    154
    
    Checking the Rear Suspension
    155
    
    Checking the Swingarm Pivot
    155
    
    Adjusting the Front Fork Legs
    155
    
    Adjusting the Rear Shock Absorber Assembly
    156
    
    Checking the Tires
    158
    
    Checking the Wheels
    159
    
    Checking the Sidestand
    160
    
    Checking and Lubricating the Cables
    160
    
    Lubricating the Levers
    160
    
    Lubricating the Pedals
    160
    
    Lubricating the Sidestand
    160
    
    Lubricating the Rear Suspension
    160
    
    Lubricating the Swingarm Pivot
    160
    
    Lubricating the Steering Head
    160
    
    Checking the Fasteners
    160
- Electrical System
  
  161
  - Checking and Charging the Battery
    161
  - Checking the Fuses
    161
  - Replacing the Headlight Bulb
    161
  - Adjusting the Headlight Beam
    161
  - Checking the Switches, Lights and Signals
    162
  - Checking the Switches
    162
Chassis

163
- General Chassis
  
  167
  - Installing the Abs Test Coupler
    169
  - Installing the Top Cover
    173
  - Installing the Battery
    175
- Front Wheel
  
  177
- Rear Wheel
  
  185
- Front Brake
  
  194
- Rear Brake
  
  206
  - Introduction
    212
  - Checking the Rear Brake Disc
    212
  - Replacing the Rear Brake Pads
    212
  - Removing the Rear Brake Caliper
    213
  - Disassembling the Rear Brake Caliper
    214
  - Checking the Rear Brake Caliper
    214
  - Assembling the Rear Brake Caliper
    214
  - Installing the Rear Brake Caliper
    215
  - Removing the Rear Brake Master Cylinder
    217
  - Checking the Rear Brake Master Cylinder
    217
  - Assembling the Rear Brake Master Cylinder
    217
  - Installing the Rear Brake Master Cylinder
    217
- Abs (Anti-Lock Brake System)
  
  220
  - Abs Components Chart
    220
  - Removing the Hydraulic Unit Assembly
    222
  - Checking the Hydraulic Unit Assembly
    222
  - Checking the Brake Hoses
    222
  - Installing the Hydraulic Unit Assembly
    223
  - Hydraulic Unit Operation Tests
    224
  - Trial Run
    227
- Handlebar
  
  228
  - Removing the Handlebar
    230
  - Checking the Handlebar
    230
  - Installing the Handlebar
    230
- Front Fork
  
  233
  - Removing the Front Fork Legs
    237
  - Disassembling the Front Fork Legs
    237
  - Checking the Front Fork Legs
    238
  - Assembling the Front Fork Legs
    238
  - Installing the Front Fork Legs
    242
- Steering Head
  
  243
  - Removing the Lower Bracket
    246
  - Checking the Steering Head
    246
  - Installing the Steering Head
    246
- Rear Shock Absorber Assembly
  
  248
- Swingarm
  
  253
  - Removing the Swingarm
    254
  - Checking the Swingarm
    254
  - Installing the Swingarm
    254
- Shaft Drive
  
  256
Engine

271
- Engine Removal
  
  274
  - Installing the Engine
    280
  - Installing the Exup Cables
    281
- Camshafts
  
  283
  - Removing the Camshafts
    286
  - Checking the Camshafts
    287
  - Checking the Camshaft Sprockets
    288
  - Checking the Camshaft Gears
    289
  - Checking the Decompression System
    289
  - Checking the Timing Chain Guides
    289
  - Checking the Timing Chain Tensioners
    289
  - Installing the Camshafts
    290
- Cylinder Heads
  
  299
  - Removing the Cylinder Heads
    300
  - Checking the Cylinder Heads
    300
  - Installing the Cylinder Heads
    300
- Valves and Valve Springs
  
  303
  - Removing the Valves
    303
  - Checking the Valves and Valve Guides
    303
  - Checking the Valve Seats
    305
  - Checking the Valve Springs
    307
  - Checking the Valve Lifters
    307
  - Installing the Valves
    307
- Generator and Starter Clutch
  
  310
  - Removing the Generator
    313
  - Removing the Starter Clutch
    313
  - Checking the Starter Clutch
    313
  - Generator and Starter Clutch
    313
  - Installing the Starter Clutch
    314
  - Installing the Generator
    314
- Electric Starter
  
  317
  - Checking the Starter Motor
    319
  - Assembling the Starter Motor
    320
- Clutch
  
  327
  - Removing the Clutch
    329
  - Checking the Friction Plates
    329
  - Checking the Clutch Plates
    330
  - Checking the Clutch Spring Plate
    331
  - Checking the Clutch Housing
    331
  - Checking the Clutch Boss
    331
  - Checking the Pressure Plate
    331
  - Checking the Clutch Push Rods
    331
  - Checking the Primary Driven Gear
    331
  - Installing the Clutch
    332
  - Disassembling the Clutch Master Cylinder
    333
  - Checking the Clutch Master Cylinder
    334
  - Assembling the Clutch Master Cylinder
    334
  - Installing the Clutch Master Cylinder
    334
  - Removing the Clutch Release Cylinder
    335
  - Checking the Clutch Release Cylinder
    335
  - Assembling the Clutch Release Cylinder
    336
  - Installing the Clutch Release Cylinder
    336
- Shift Shaft
  
  338
  - Checking the Shift Shaft
    340
  - Checking the Stopper Lever
    340
  - Installing the Shift Shaft
    340
- Oil Pump
  
  341
  - Removing the Oil Pan
    344
  - Checking the Oil Pump
    344
  - Checking the Relief Valve
    344
  - Checking the Oil Pipe 2
    345
  - Checking the Oil Strainer
    345
  - Assembling the Oil Pump
    345
  - Installing the Oil Pump
    345
  - Installing the Oil Pan
    345
- Crankcase
  
  346
  - Disassembling the Crankcase
    349
  - Checking the Crankcase
    349
  - Checking the Oil Pipe 3
    349
  - Checking the Timing Chain Guide Assembly
    350
  - Checking the Oil Nozzles
    350
  - Assembling the Crankcase
    350
- Connecting Rods and Pistons
  
  354
  - Removing the Connecting Rods and Pistons
    355
  - Checking the Oil Nozzles
    355
  - Checking the Cylinders and Pistons
    355
  - Checking the Piston Rings
    356
  - Checking the Piston Pins
    357
  - Checking the Connecting Rods
    358
  - Installing the Connecting Rods and Pistons
    361
- Crankshaft and Balancer
  
  365
  - Removing the Balancer Shaft Journal Bearings
    366
  - Removing the Crankshaft Journal Bearings
    366
  - Checking the Timing Chains
    366
  - Checking the Crankshaft
    366
  - Checking the Balancer
    368
  - Installing the Crankshaft
    369
  - Installing the Balancer Shaft
    370
- Transmission
  
  371
  - Checking the Shift Forks
    375
  - Checking the Shift Drum Assembly
    375
  - Checking the Transmission
    375
  - Assembling the Main Axle and Drive Axle
    376
  - Installing the Transmission
    377
- Middle Gear
  
  378
Cooling System

391
- Radiators
  
  392
  - Checking the Radiators
    395
  - Installing the Radiator Assembly
    395
- Oil Cooler
  
  396
  - Checking the Oil Cooler
    397
  - Installing the Oil Cooler
    397
- Thermostat
  
  398
  - Checking the Thermostat
    400
  - Installing the Thermostat Assembly
    400
- Water Pump
  
  402
  - Disassembling the Water Pump
    404
  - Checking the Water Pump
    404
  - Assembling the Water Pump
    404
  - Installing the Water Pump
    405
Fuel System

407
- Fuel Tank
  
  410
  - Checking the Fuel Pump Body
    410
  - Checking the Rollover Valve
    410
  - Installing the Fuel Pump
    410
  - Removing the Fuel Pump
    410
  - Removing the Fuel Tank
    410
  - Checking the Fuel Pressure
    411
  - Installing the Filler Neck
    411
  - Installing the Fuel Tank
    411
- Air Filter Case
  
  415
- Throttle Bodies
  
  418
- Air Induction System
  
  426
  - Checking the Air Induction System
    430
Electrical System

431
- Ignition System
  
  434
  - Circuit Diagram
    434
  - Engine Stopping Due to Sidestand Operation
    436
  - Troubleshooting
    437
- Electric Starting System
  
  440
  - Circuit Diagram
    440
  - Starting Circuit Cut-Off System Operation
    442
  - Troubleshooting
    443
- Charging System
  
  446
  - Circuit Diagram
    446
  - Troubleshooting
    448
- Lighting System
  
  450
  - Circuit Diagram
    450
  - Troubleshooting
    452
- Signaling System
  
  454
  - Circuit Diagram
    454
  - Troubleshooting
    456
- Cooling System
  
  462
  - Circuit Diagram
    462
  - Troubleshooting
    464
- Fuel Injection System
  
  466
  - Circuit Diagram
    466
  - Ecu Self-Diagnostic Function
    468
  - Troubleshooting Method
    469
  - Diagnostic Mode
    470
  - Troubleshooting Details
    476
- Fuel Pump System
  
  502
  - Circuit Diagram
    502
  - Troubleshooting
    504
- Abs (Anti-Lock Brake System)
  
  506
- Electrical Components
  
  550
  - Checking the Switches
    554
  - Checking the Bulbs and Bulb Sockets
    557
  - Checking the Fuses
    558
  - Checking and Charging the Battery
    559
  - Checking the Relays
    562
  - Checking the Turn Signal/Hazard Relay
    563
  - Checking the Relay Unit (Diode)
    563
  - Checking the Ignition Coils
    564
  - Checking the Ignition Spark Gap
    565
  - Checking the Crankshaft Position Sensor
    565
  - Checking the Lean Angle Sensor
    566
  - Checking the Stator Coil
    567
  - Checking the Rectifier/Regulator
    567
  - Checking the Horn
    567
  - Checking the Oil Level Switch
    568
  - Checking the Fuel Sender
    568
  - Checking the Fuel Level Warning Light
    569
  - Checking the Oil Level Warning Light
    569
  - Checking the Radiator Fan Motors
    569
  - Checking the Coolant Temperature Sensor
    569
  - Checking the Throttle Position Sensor
    570
  - Checking the Accelerator Position Sensor
    571
  - Checking the Air Induction System Solenoid
    571
  - Checking the Atmospheric Pressure Sensor
    571
  - Checking the Cylinder Identification Sensor
    572
  - Checking the Intake Air Temperature Sensor
    573
Troubleshooting

575
- General Information
  575
- General Information
  576
- Incorrect Engine Idling Speed
  576
- Starting Failures
  576
- Troubleshooting
  576
- Faulty Clutch
  577
- Faulty Gear Shifting
  577
- Jumps out of Gear
  577
- Poor Medium-And-High-Speed Performance
  577
- Shift Pedal Does Not Move
  577
- Faulty Front Fork Legs
  578
- Overcooling
  578
- Overheating
  578
- Poor Braking Performance
  578
- Unstable Handling
  578
- Faulty Lighting or Signaling System
  579
  - Wiring Diagram
    580

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