Checking The Torque Limiter; Installing The Starter Clutch; Installing The Generator - Yamaha XV19SW Service Manual

L LLL L LLL L L LLL L L LLL L
ET1D71020

CHECKING THE TORQUE LIMITER

1. Check:
• Torque limiter
Damage/wear → Replace.
NOTE:
Do not disassemble the torque limiter.
EAS24600

INSTALLING THE STARTER CLUTCH

1. Install:
• Starter clutch
Starter clutch bolt
24 Nm (2.4 m·kg, 17 ft·lb)
®
LOCTITE
NOTE:
While holding the generator rotor "1" with the
sheave holder "2", tighten the starter clutch
bolts.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
1
EAS24510

INSTALLING THE GENERATOR

1. Install:
• Woodruff key
GENERATOR AND STARTER CLUTCH
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2
5-75
• Generator rotor "1"
• Washer
• Generator rotor bolt "2"
NOTE:
• Clean the tapered portion of the generator
shaft and the generator rotor hub.
• When installing the rotor, make sure the woo-
druff key is properly seated in the key way of
the generator shaft.
• Lubricate the generator rotor bolt threads and
washer mating surfaces with engine oil.
2
2. Tighten:
• Generator rotor bolt "1"
Generator rotor bolt
80 Nm (8.0 m·kg, 58 ft·lb)
NOTE:
While holding the generator rotor "2" with a
sheave holder "3", tighten the generator rotor
bolt.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
1
3. Apply:
• Sealant
(onto the stator coil lead grommet)
1
3
2