Yamaha XVS1300A 2007 Manuals

Manuals and User Guides for Yamaha XVS1300A 2007. We have 1 Yamaha XVS1300A 2007 manual available for free PDF download: Service Manual

Yamaha XVS1300A 2007 Service Manual

Yamaha XVS1300A 2007 Service Manual (424 pages)

Brand: Yamaha | Category: Motorcycle | Size: 36.55 MB

Table of Contents

Table of Contents

7
- How to Use this Manual
  4
- Symbols
  5
- 1 General Information
  9
  - Identification
    10
  - Vehicle Identification Number
    10
    
    Model Label
    10
  - Features
    11
    
    Outline of the Fi System
    11
    
    Fi System
    12
    
    Instrument Functions
    13
  - Important Information
    15
    
    Preparation for Removal and Disassembly
    15
    
    Replacement Parts
    15
    
    Gaskets, Oil Seals and O-Rings
    15
    
    Lock Washers/Plates and Cotter Pins
    15
    
    Bearings and Oil Seals
    16
    
    Circlips
    16
  - Checking the Connections
    17
  - Special Tools
    18
Specifications

25
- General Specifications
  26
- Engine Specifications
  27
- Chassis Specifications
  34
- Electrical Specifications
  37
- Tightening Torques
  40
- Lubrication Points and Lubricant Types
  49
  - Engine
    49
  - Chassis
    50
- Lubrication System Chart and Diagrams
  52
  - Engine Oil Lubrication Chart
    52
  - Lubrication Diagrams
    54
- Cooling System Diagrams
  62
- Cable Routing
  68
Periodic Checks and Adjustments

89
- Periodic Maintenance
  
  92
  - Introduction
    92
  - Periodic Maintenance and Lubrication Chart
    92
- Engine
  
  94
  - Adjusting the Valve Clearance
    94
  - Synchronizing the Throttle Bodies
    96
  - Adjusting the Throttle Cable Free Play
    98
  - Checking the Spark Plugs
    99
  - Checking the Ignition Timing
    99
  - Measuring the Compression Pressure
    100
  - Checking the Engine Oil Level
    101
  - Changing the Engine Oil
    102
  - Adjusting the Clutch Lever Free Play
    103
  - Replacing the Air Filter Element
    104
  - Checking the Intake Manifold Joints
    105
  - Checking the Fuel Line
    105
  - Checking the Crankcase Breather Hose
    105
  - Checking the Exhaust System
    106
  - Checking the Coolant Level
    106
  - Checking the Cooling System
    107
  - Changing the Coolant
    107
- Chassis
  
  110
  - Adjusting the Front Brake Lever Free Play
    110
    
    Adjusting the Rear Disc Brake
    110
    
    Checking the Brake Fluid Level
    111
    
    Checking the Front Brake Pads
    111
    
    Checking the Rear Brake Pads
    111
    
    Checking the Front Brake Hoses
    112
    
    Checking the Rear Brake Hoses
    112
    
    Adjusting the Rear Brake Light Switch
    112
    
    Bleeding the Hydraulic Brake System
    112
    
    Adjusting the Shift Pedal
    114
    
    Adjusting the Drive Belt Slack
    114
    
    Checking and Adjusting the Steering Head
    116
    
    Checking the Front Fork
    117
    
    Adjusting the Rear Shock Absorber Assembly
    117
    
    Checking the Tires
    118
    
    Checking the Wheels
    119
    
    Checking and Lubricating the Cables
    119
    
    Lubricating the Levers
    120
    
    Lubricating the Pedal
    120
    
    Lubricating the Sidestand
    120
    
    Lubricating the Rear Suspension
    120
Chassis

123
- General Chassis
  
  127
- Front Wheel
  
  132
  - Removing the Front Wheel
    134
  - Disassembling the Front Wheel
    134
  - Checking the Front Wheel
    134
  - Assembling the Front Wheel
    135
  - Adjusting the Front Wheel Static Balance
    135
  - Installing the Front Wheel (Front Brake Disc)
    136
- Rear Wheel
  
  138
- Front Brake
  
  145
- Rear Brake
  
  157
  - Introduction
    163
  - Checking the Rear Brake Disc
    163
  - Replacing the Rear Brake Pads
    163
  - Removing the Rear Brake Caliper
    164
  - Disassembling the Rear Brake Caliper
    164
  - Checking the Rear Brake Caliper
    165
  - Assembling the Rear Brake Caliper
    165
  - Installing the Rear Brake Caliper
    165
  - Removing the Rear Brake Master Cylinder
    166
  - Checking the Rear Brake Master Cylinder
    166
  - Assembling the Rear Brake Master Cylinder
    167
  - Installing the Rear Brake Master Cylinder
    167
- Handlebar
  
  170
  - Removing the Handlebar
    170
  - Checking the Handlebar
    170
  - Installing the Handlebar
    170
- Front Fork
  
  172
  - Removing the Front Fork Legs
    176
  - Disassembling the Front Fork Legs
    176
  - Checking the Front Fork Legs
    177
  - Assembling the Front Fork Legs
    177
  - Installing the Front Fork Legs
    179
- Steering Head
  
  181
  - Removing the Lower Bracket
    183
  - Checking the Steering Head
    183
  - Installing the Steering Head
    183
- Rear Shock Absorber Assembly
  
  185
- Swingarm
  
  190
  - Removing the Swingarm
    192
  - Checking the Swingarm
    192
  - Installing the Swingarm
    192
- Belt Drive
  
  194
Engine

197
- Engine Removal
  
  200
  - Installing the Exhaust Pipe Cover Screw Clamps
    201
  - Installing the Cylinder Covers
    203
  - Installing the Shift Arm
    203
  - Installing the Engine
    208
- Camshafts
  
  210
- Cylinder Heads
  
  222
  - Removing the Cylinder Heads
    223
  - Checking the Cylinder Heads
    223
  - Installing the Cylinder Heads
    223
- Valves and Valve Springs
  
  226
  - Removing the Valves
    226
  - Checking the Valves and Valve Guides
    226
  - Checking the Valve Seats
    228
  - Checking the Valve Springs
    229
  - Installing the Valves
    230
- Cylinders and Pistons
  
  232
  - Removing the Pistons
    233
  - Checking the Cylinders and Pistons
    233
  - Checking the Piston Rings
    234
  - Checking the Piston Pins
    235
  - Installing the Pistons and Cylinders
    236
- Generator and Starter Clutch
  
  239
  - Removing the Generator
    241
  - Removing the Starter Clutch
    241
  - Checking the Starter Clutch
    241
  - Checking the Torque Limiter
    242
  - Installing the Starter Clutch
    242
  - Installing the Generator
    242
- Clutch
  
  244
  - Removing the Clutch
    249
  - Removing the Primary Drive Gear
    249
  - Checking the Friction Plates
    249
  - Checking the Clutch Plates
    250
  - Checking the Clutch Spring Plate
    250
  - Checking the Clutch Housing
    250
  - Checking the Clutch Boss
    250
  - Checking the Pressure Plate
    251
  - Checking the Primary Drive Gear
    251
  - Checking the Primary Driven Gear
    251
  - Checking the Pull Lever Shaft and Pull Rod
    251
  - Checking the Oil/Water Pump Drive Sprocket and Oil/Water Pump Drive Chain
    251
  - Installing the Primary Drive Gear
    251
  - Installing the Clutch
    252
- Shift Shaft
  
  255
  - Checking the Shift Shaft
    256
  - Checking the Stopper Lever
    256
  - Installing the Shift Shaft
    256
- Balancer Gears
  
  257
- Electric Starter
  
  260
  - Checking the Starter Motor
    262
  - Assembling the Starter Motor
    263
- Crankcase
  
  264
  - Disassembling the Crankcase
    268
  - Checking the Crankcase
    268
  - Checking the Bearings and Oil Seal
    268
  - Checking the Oil Delivery Pipes and Coolant Delivery Pipe
    268
  - Checking the Timing Chains
    268
  - Checking the Oil/Water Pump Driven Sprocket
    268
  - Checking the Oil Nozzles
    268
  - Installing the Bearing Retainers
    269
  - Assembling the Crankcase
    269
- Oil Pump
  
  270
  - Checking the Oil Pump
    271
  - Checking the Relief Valve
    271
  - Checking the Oil Strainer
    272
  - Assembling the Oil Pump
    272
  - Installing the Oil/Water Pump Assembly
    272
- Crankshaft
  
  273
- Transmission
  
  281
Cooling System

285
- Radiator
  
  286
  - Checking the Radiator
    288
  - Installing the Radiator
    288
- Thermostat
  
  289
  - Checking the Thermostat
    291
  - Installing the Thermostat Assembly
    291
- Water Pump
  
  292
  - Disassembling the Water Pump
    294
  - Checking the Water Pump
    294
  - Assembling the Water Pump
    294
Fuel System

297
- Fuel Tank
  
  301
  - Checking the Fuel Cock
    301
  - Checking the Fuel Cock Operation
    301
  - Checking the Fuel Pump Body
    301
  - Checking the Rollover Valve
    301
  - Removing the Fuel Pump
    301
  - Removing the Fuel Tank
    301
  - Installing the Fuel Pump
    302
  - Installing the Fuel Tank Hoses
    302
- Throttle Bodies
  
  304
  - Checking the Injectors
    306
  - Checking the Throttle Bodies
    306
  - Checking the Fuel Pressure
    306
  - Adjusting the Throttle Position Sensor
    306
  - Installing the Intake Manifold Assembly
    307
Electrical System

309
- General Information
  309
- Ignition System
  
  312
  - Circuit Diagram
    312
  - Engine Stopping Due to Sidestand Operation
    314
  - Troubleshooting
    315
- Electric Starting System
  
  318
  - Circuit Diagram
    318
  - Starting Circuit Cut-Off System Operation
    320
  - Troubleshooting
    322
- Charging System
  
  324
  - Circuit Diagram
    324
  - Troubleshooting
    326
- Lighting System
  
  328
  - Circuit Diagram
    328
  - Troubleshooting
    330
- Signaling System
  
  332
  - Circuit Diagram
    332
  - Troubleshooting
    334
- Cooling System
  
  340
  - Circuit Diagram
    340
  - Troubleshooting
    342
- Fuel Injection System
  
  344
  - Circuit Diagram
    344
  - Ecu Self-Diagnostic Function
    346
  - Self-Diagnostic Function Table
    347
  - Troubleshooting Method
    349
  - Diagnostic Mode
    350
  - Troubleshooting Details
    356
- Fuel Pump System
  
  376
  - Circuit Diagram
    376
  - Troubleshooting
    378
- Immobilizer System
  
  380
  - Circuit Diagram
    380
  - General Information
    382
  - Part Replacement and Key Code Registration Requirements
    382
  - Troubleshooting
    386
  - Self-Diagnosis Fault Code Indication
    386
- Electrical Components
  
  390
  - Checking the Switches
    394
  - Checking the Bulbs and Bulb Sockets
    397
  - Checking the Fuses
    398
  - Checking and Charging the Battery
    398
  - Checking the Relays
    402
  - Checking the Turn Signal Relay
    403
  - Checking the Diodes
    404
  - Checking the Ignition Spark Gap
    405
  - Checking the Spark Plug Caps
    406
  - Checking the Ignition Coils
    406
  - Checking the Crankshaft Position Sensor
    407
  - Checking the Lean Angle Sensor
    407
  - Checking the Starter Motor Operation
    408
  - Checking the Stator Coil
    408
  - Checking the Rectifier/Regulator
    408
  - Checking the Horn
    409
  - Checking the Oil Level Switch
    409
  - Checking the Fuel Sender
    410
  - Checking the Speed Sensor
    411
  - Checking the Radiator Fan Motor
    411
  - Checking the Coolant Temperature Sensor
    411
  - Checking the Throttle Position Sensor
    412
  - Checking the Intake Air Pressure Sensors
    412
  - Specifications
    412
    
    Checking the Air Temperature Sensor
    413
Troubleshooting

415
- General Information
  416
- Incorrect Engine Idling Speed
  416
- Starting Failures
  416
- Troubleshooting
  416
- Faulty Clutch
  417
- Faulty Gear Shifting
  417
- Jumps out of Gear
  417
- Poor Medium-And-High-Speed Performance
  417
- Shift Pedal Does Not Move
  417
- Faulty Front Fork Legs
  418
- Overcooling
  418
- Overheating
  418
- Poor Braking Performance
  418
- Unstable Handling
  418
- Faulty Lighting or Signaling System
  419
  - Wiring Diagram
    420

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