Checking The Torque Limiter; Installing The Starter Clutch; Installing The Generator - Yamaha Tenere 700 2020 Service Manual

a. Install the starter clutch gear "1" onto the
generator rotor "2" and hold the generator
rotor.
b. When turning the starter clutch gear clock-
wise "A", the starter clutch and the starter
clutch gear should engage, otherwise the
starter clutch is faulty and must be re-
placed.
c. When turning the starter clutch gear coun-
terclockwise "B", it should turn freely, oth-
erwise the starter clutch is faulty and must
be replaced.
1
A
B
G088978
EAS30870

CHECKING THE TORQUE LIMITER

1. Check:
• Torque limiter
Damage/wear → Replace.
TIP
Do not disassemble the torque limiter.
EAS30871

INSTALLING THE STARTER CLUTCH

1. Install:
• Starter clutch "1"
Starter clutch bolt
32 N·m (3.2 kgf·m, 24 lb·ft)
LOCTITE®
TIP
• Install the starter clutch so that the side of the
starter clutch roller assembly with the arrow
mark "a" is toward the generator rotor "2".
• While holding the generator rotor with the rotor
holding tool "3", tighten the starter clutch bolts
"4".
Rotor holding tool
90890-04166
Rotor holding tool
YM-04166
GENERATOR AND STARTER CLUTCH
2
EAS30872

INSTALLING THE GENERATOR

1. Install:
TIP
• Clean the tapered portion of the crankshaft and
• When installing the generator rotor, make sure
• Lubricate the generator rotor bolt threads and
2. Tighten:
TIP
While holding the generator rotor "2" with the ro-
tor holding tool "3", tighten the generator rotor
bolt.
5-36
a
2
3
• Woodruff key
• Generator rotor
• Washer
New
• Generator rotor bolt
the generator rotor hub.
the woodruff key is properly seated in the key-
way of the crankshaft.
washer mating surfaces with engine oil.
• Generator rotor bolt "1"
Generator rotor bolt
70 N·m (7.0 kgf·m, 52 lb·ft)
Rotor holding tool
90890-04166
Rotor holding tool
YM-04166
1
4
2
4