ATV 200 Service Manual page 6

Four-wheeled cross-country vehicle
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(II) If the reverse indicated lamp is out of work ...................................................................... 140
(III) If the HB indicated lamp is out of work ............................................................................ 141
Chapter V Engine ............................................................................................................................... 142
Section 1 Disassembly of engine ....................................................................................................... 142
(I) Remove the engine from finished ATV .............................................................................. 142
(II) Disassembly of engine ...................................................................................................... 145
section 2 Inspection and maintenance of engine ............................................................................... 155
Section 3 Assembly and adjustment of engine .................................................................................. 179
(I) Closing assembly of left & right crankcase ........................................................................ 179
(II) Assembly of right crankcase ............................................................................................ 180
(III) Assembly of left crankcase .............................................................................................. 180
(IV) Assembly of cylinder head .............................................................................................. 199
(V) Manual starting mechanism and others ............................................................................ 206
(VI) Mount the engine on the finished vehicle ....................................................................... 208
Chapter VI Vecicle ordinary trouble and its judgement ...................................................................... 213
(I) Starting trouble/difficulty ................................................................................................... 213
(II) Poor idle speed performance ............................................................................................. 214
(III) Poor middle and high speed performance ........................................................................ 214
(IV) Shifting trouble ................................................................................................................ 214
(V) Clutch slips ....................................................................................................................... 215
(VI) Clutch is locked ............................................................................................................... 215
(VII) Engine is overheat .......................................................................................................... 215
(VIII) Brake trouble ................................................................................................................. 215
(IX) Shock absorber failure/improper operation ..................................................................... 215
(X) Lighting system ................................................................................................................ 216
IV

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