ATV 250 Off-road Vehicle Manuals

Manuals and User Guides for ATV 250 Off-road Vehicle. We have 2 ATV 250 Off-road Vehicle manuals available for free PDF download: Service Manual, Manual

ATV 250 Service Manual

ATV 250 Service Manual (228 pages)

Brand: ATV | Category: Offroad Vehicle | Size: 5.73 MB

Table of Contents

Table of Contents
3
Chapter I General Description
7
Section 1Description
7
Section 2 Special Tools, Instruments & Meters
8
- (I) Special Tools
  8
- (II) Instruments & Tools
  9
Section 3 Identification Code, Label of Model and Engine no
10
Section 4 Points for Attention in Maintenance
10
Section 5 Specification
14
- How to Use Conversion Table of Unit
  14
- How to Use Conversion Table
  14
- Definition of Unit
  14
- II.basic Specification
  15
- III.ATV Body
  16
- IV.electric System
  17
- Maintenance Specification of Engine
  19
Section 6 Wiring Diagram of ATV
22
Section 7 Requirements for Torque of Fastener
27
- ATV Body
  27
- Engine
  29
- General Torque Specification
  31
Section 8 Lubrication
32
- Lubrication Oil Way
  32
- Lubrication Diagram
  33
Section 9 Lubrication Point and Type of Lubricants
35
- Lubrication Point and Type of Lubricants(ATV Body)
  35
- Lubrication Point and Type of Lubricants(Engine)
  36
Chapter II Maintenance and Adjustment of Vehicle
37
Section 1 Periodic Maintenance/Lubrication
37
Section 2 Disassembly and Assembly of Cushion, Fender and Fuel Tank
38
- (I) Cushion
  38
- (II) Rear Fender
  39
- (III)Fuel Tank
  41
- (IV)Front Fender
  43
Section 3 Maintenance and Adjustment of Vehicle Body
45
Section 4 Maintenance and Adjustment of Electrical Appliance
55
Section 5 Maintenance and Adjustment of Engine
59
Chapter III Repair and Maintenance of Vehicle Body
73
Section 1 Rear Driving Gearcase and Driving Shaft
73
- (I)Trouble
  73
- (II)Inspection
  73
- (III)Trouble-Shooting Table
  74
- (IV)Disassembly
  75
- (V)Inspection
  78
- (VI)Pad Choice of Main Driving Gear and Shift Gear
  79
- (VII)Installation
  81
Section 2 Front Wheel and Front Brake
82
- (I)Disassembly
  82
- II.inspecting Procedures
  84
- (III) Installation Procedures
  87
- Section 3 Rear Wheel/Rear Brake/Rear Wheel Axle
  90
- (I)Removal Steps
  91
- (II)Inspection Steps
  93
- (III)Installment Steps
  96
Section 3 Steering Operation System
100
Section 4 Front Shock Absorber and Front Wheel Fork
107
- (I)Disassembly
  107
- (II) Inspection Steps
  109
- (III)Installment Steps
  110
Section 5 Rear Shock Absorber and Rear Wheel Fork
113
- (I)Disassembling Steps
  113
- (II)Checking Steps
  115
- (III) Mounting
  117
Chapter IV Electric Appliance
120
Section 1 Inspect Switch
120
- (I)Inspect Switch
  120
Section 2 Check Lamp(Headlight)
121
Section 3 Troubleshooting the Ignition System Failure
123
Section 4 Running of Starting Circuit
128
Section 5 Troublshooting Electric Starting System
129
Section 6 Check Starting Motor
132
Section 7 no Charging in the Battery
135
Section 8 Troubleshooting
138
Section 9 Inspection of Lighting System
140
- (I)If the Headlight Is out of Work
  140
- (II)If the Taillight Is out of Work
  141
Section 10 Troubleshooting
143
- (I)If Indicated Lamp Is out of Work
  143
Section 11 Inspection of Signal System
145
Chapter V Engine
148
Section 1 Disassembly of Engine
148
- (I)Remove the Engine from Finished ATV
  148
- (II) Disassembly of Engine
  151
Section 2 Inspection and Maintenance of Engine
165
Section 3 Assembly and Adjustment of Engine
189
Chapter VI Vecicle Ordinary Trouble and Its Judgement
224
- ( I )Starting Trouble/Difficulty
  224
- (II)Poor Idle Speed Performance
  225
- (III) Poor Middle and High Speed Performance
  225
- (IV) Shifting Troubler
  225
- (V) Clutch Slips
  226
- (VI) Clutch Is Locked
  226
- (VII) Engine Is Overheat
  226
- (VIII) Brake Trouble
  226
- (IX) Shock Absorber Failure/Improper Operation
  226
- (X) Lighting System
  227

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ATV 250 Manual

ATV 250 Manual (55 pages)

Brand: ATV | Category: Offroad Vehicle | Size: 0.88 MB

Table of Contents

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