ATV 200 Service Manual page 30

Locking component and
location of ATV body
Exhaust pipe
Crankcase(closing case)
Left side cover
Left crankcase cover
Right crankcase cover
Bearing clamp of right crankcase cover
Bearing clamp of left crankcase cover
Right connecting box
Main clutch
Assistant clutch spring
Assistant clutch hub
Shift cam star-shaped gear
Locking nut
(clutch releasing adjustable screw)
Starting surpassing clutch
Connecting plate of starting motor
Output
Left case bearing clamp of driving shaft
Rear cover bearing
Rear cover bearing
Reverse gear
Rear cover
Front joint
Reverse gear lever unit
Reverse gear lever unit
Locking nut of length adjuster of connecting rod
(Reverse gear operation bar assy)
Locking nut of length adjuster of connecting rod
(Reverse gear operation bar assy)
Reverse gear operation rod and reverse gear lever mechanism
- 24 -
Name of Size of
Q'ty
component thread
Bolt
M6
Screw
M6
Screw
M6
Screw
M6
Screw
M6
Screw
M6
Screw
M5
Screw
M6
Nut
M22
Bolt
M5
Nut
M14
Screw
M6
Nut
M8
Bolt
M8
Screw
M16
Nut
M16
Screw
M8
Inner-hexagonal
screw sleeve
Inner-hexagonal
screw sleeve
Special-shaped
nut(L.H)
Bolt
M8
Nut
M12
Bolt
M6
Bolt
M14
Nut
M8
Nut
M8
Flange nut
M6
Tightening torque of
fastener of ATV body
Remark
Nm m.kg ft.lb
2
1 1 7.2
11 7 0.7 5.1
6 7 0.7 5.1
8
7 0.7 5.1
9
7 0.7 5.1
Apply tightening
3
7 0.7 5.1
agent
Apply tightening
3
7 0.7 5.1
agent
3
7 0.7 5.1
Use locking
1
78 7.8 56
washer
4
6 0.6 4.3
Use locking
1
50 5 36
washer
Apply tightening
1
12 1.2 8.7
agent
1 15 1.5 11
Apply tightening
3
30 3 22
agent, rivent to
prevent loosen
2 7 0.7 5.1
Rivel to prevent
1
60 6 43
loosen
Apply tightening
3
25 2.5 18
agent
Apply tightening
1 50 5 36
agent
1 50 5 36
Apply tightening
1
50 5 36
agent
4
23 2.3 17
Apply tightening
1 60 6 43
agent
2
12 1.2 8.7
1
15 1.5 11
1 15 1.5 11
1
15 1.5 11
1
10 1 7.2