ATV 200 Service Manual page 188

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2. Shift shaft and oil pump
1)Installment:
¡¤ Star gear ¢Ù
¡¤ Locating pin ¢Ú (long)
¡¤ Shift pin ¢Û (short)
Caution
Install the location pin ¢Ú(long) to the filting mark
¢Ü position.
¢Ú
2) Installment:
¢Ù
¡¤ Star gear (install to shift cam)
Caution
The hole of shift cam should be align with the
location pin ¢Ú (long) of star gear.
3) Tighten up :
¡¤ Screw ¢Ù (Star gear)
¡¤ Apply the thread fastening agent on the screw
¢Ù .
¢Ù
12Nm
4) Installment
¡¤ Shift torsion spring ¢Ù (install to shift shaft)
¡¤ washer ¢Ú
¡¤ Limit lever ¢Ûand limit torsion spring assy
¢Ü
¡¤ washer ¢Ý
5) Installment
¡¤ Shift shaft ¢Ù
Caution
¡¤ Before installing the shift shaft, apply the
grease to the oil seal lip (left crankcase).
¡¤ Pull the hook plate ¢Ú in arrow direction and
limit lever ¢Ûand press and install them to the
star gear
¡¤ Make sure that the torsion spring pin ¢Üin
spring hook ¢Ü