ATV 200 Service Manual page 176

Main points of reassembly of crankshaft:
The oil traces on crankshaft and crank pin
should be connected correctly, the malposition
of two oil traces should be with in 1mm(0.04
in)
17.Driving gear of balance shaft and gear of
balance shaft
Inspection:
.Driving gear of balance shaft
.Gear of balance shaft
If worn or damaged, replace two gears at the
same time
18.Primary gear and electric starting gear
1)Inspection
.Main driving gear
.Clutch gear assy
If scraped worn or damaged, replace it
If the noise is ovehigh during operation, replace
two gears at the same time.
2)Inspection
.Duplex intermediate gear
Intermediate gear axle
If scraped, worn , or damaged, replace it
.Electric staring gear assy
.Contact surface of overrunning clutch
.Bimetallic bushing
If scraped, worn or damaged, replace duplex
intermediate gear, intermediate gear axle, elec-
tric staring gear assy as a set.
3)Inspection of overrunning:
.Install the electric starting big gear to the run-
ning clutch and fasten the running clutch
.Turn the starting big gear counterclockwise in
direction A as shown on the drawing, the start-
ing big gear will drive the overrunning clutch, if
not, it indicates the running clutch is out of
operation, replace it.
.Turn the electric starting big gear clockwise
in direction B as shown or the drawing, the
starting big gear will run in idle speed if not, it
indicates that the overrunning clutch is out of
operation, replace it.
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