Front Brake Caliper Installation; Rear Brake Caliper Removal - Honda CRF450X 2005 Service Manual

HYDRAULIC BRAKE
Note the installation
direction of the pad
spring.
Install the brake pad retainer onto t he ca l iper
bracket.
Install the pad spring into the caliper body.
Replace the caliper and bracket pin boots
jf
there is
wear, deterioration or damage.
Apply silicone grease to the inside of the boots then
insta l l them.
Apply si licone grease to the cal iper pin bolt sliding
area.
When assembling
Assemble the caliper and bracket .
the ca/(oer and
bracket. set the
boot
into rh9 slide
pin groove.
INSTALLATION
CALIPER
BRACKET
RETAINER
PAD SPRING
Install the cal iper/bracket assembly to the fo rk leg.
1]~:~~~g~
Clean and apply locking agent to the caliper mount·
ing bolt th reads.
Install and tig hten the mounting bolts to t he speci-
fied torque.
TORQUE: 30 N'm (3.1 kgf·m , 22 Ibf.ft)
Insta ll the brake hose eyelet to the cali per body with .... - - --
new sealing washers and oil bo lt.
Push the brake hose eyelet to the stopper on the cal-
i per, then tighten the oi l bolt to the specified torque.
TORQUE: 34 N·m (3 .5 kgf·m, 25 Ibf.ft)
Instal l the brake pads (page 16-10).
Fi ll and bleed the front brake hydrau l ic system
(page 16-7).
REAR BRAKE CALIPER
REMOVAL
16-20
Drain the rear brake hydra ul ic system (page 16·6).
Remove the brake pads (page 16-10).
Remove the bolts and brake caliper gua rd.
l oosen th e oil bolt .
CALI PER
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