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GENERAL INFORMATION
FUEL
SYSTEM
ITEM
O'TV
THREAD
TORQUE
REMARKS
DIA.
(mm)
N'm
(kgf'm,
Ibf·ftl
Throttle drum
cover
bolt
1
5
3.4
(0.3,
2.5)
Needle jet
1
7
1.8 (0.2, 1.3)
Main
jet
1
5
1.5
(0.2,
1.
1)
Slow jet
1
10
1.5
(0.2,
1.1)
Slow air
jet
('05
- '07)
1
5
0.9 (0. 1, 0.7)
"
Starter
jet
1
5
1.5 (0.2, 1,1)
Ace. pump bypass
1
4
0.3
(0.03,
0.2)
,
Carbu retor top
cover
bolt
2
4
2.1
(0.2,
1.5)
Throttle
shaft
screw
('OS, '06)
1
4
2.1
(0.2,
1.5)
NOTE 2
Throttle shaft torx screw
(After '06)
1
4
2.1
(0.2,
1.5)
NOTE 2
Float chamber screw
4
4
2.1
(0.2, 1.5)
Accelerator pump cover screw
3
4
2.1
(0.2,
1.5)
Carbu
retor
drain plug
1
18
4.9
(0.5,
3.6)
Carburetor
drain
screw
(After
'05)
1
6
1.5
(0.2, 1.1)
Choke valve lock nut
1
12
2.1
(0.2,
1.5)
'.
Hot
start valve
lock
nut
1
12
2.1
(0.2,
1.
5)
Needle holder
1
8
2.1
(0.2,
1.5)
Throttle position sensor
torx screw
(,05, '06)
1
5
3.4
(0.3,
2.5)
Throttle position sensor bolt
(After '06)
1
5
3.4
(0.3,
2.5)
COOLING SYSTEM
ITEM
O'TV
THREAD
TORQUE
REMARKS
DIA.
(mm)
N'm
(kgf'm,
Ibf.ft)
Water pump
im
peller
1
7
12
(1.2,
9)
ENGINE
REMOVAl/INSTALLATION
ITEM
OTI
THREAD
TORQUE
REMARKS
DIA.
lmmJ
N'm
(kgf'm,
Ibf·tt)
Drive sprocket bolt
1
8
31 (3.2,
23)
CYLINDER
HEADIVALVES
ITEM
O'TV
THREAD
TORQUE
REMARKS
DIA. lmm)
N'm (kgf'm
,
Ibf.ftJ
Cylinder
head cover bolt
3
6
10
(1.0,
7)
Camshaft
holder
mounting bolt
4
6
14
(1.4,
10)
NOTE 1
Decompressor
l
ifter arm mounting
o u1
('05
-
'07)
1
8
22 (2.2, 16)
NOTE
1
Decompressor cam
mounting bolt
('05 - '07)
,
8
24
(2.4,
18)
NOTE
1
Cylinder head
nut
4
10
66
(6.7,
49)
NOTE
1
Cam sprocket bolt
2
7
20
(2.0, 15)
NOTE
2
CYLINDER/
PISTON
ITEM
O'TV
THREAD
TORQUE
REMARKS
DIA.
(mml
N'm
(kgf.m,
Ibf·tt)
Cam chain
tensioner lifter mounting bolt
2
6
12
11.2,
9)
Cylinder stud bolt
4
-
-
See page
'·17
CLUTCH/
STARTER
CLUTCH/ KICKSTARTER/
GEARSHIFT LINKAGE
ITEM
O'TV
THREAD
TORQUE
REMARKS
DIA .(mm)
N'm
(kgf'm,
tbf·tt
)
Gearshift drum
center
pin
1
8
22 (2.2,
16)
NOTE 2
Gearshift drum
stopper
arm
bolt
1
6
12 (1.2, 9)
Clutch
center lock
nut
1
18
SO (S.2, 59)
NOTE
1
Clutch spring bolt
6
6
12
(1.
2,
9)
Gearshift retu
rn
spring pin
1
8
22 (2.2,
16)
l
Gearshift pedal pinch bolt
1
6
12(1.2,9)
Kickstarter pedal bolt
1
8
3S
(3.9,
28)
Primary drive gea
r bolt
1
12
108
(11.0,
80)
NOTE 1
Starter gear holder mounting bolt
3
7
18 (1.8, 13)
NOTE 1
1-15
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