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Route
the
wife
harness
properly
('05
-
'07:
page
/.
25, A fter '0 7:
PBge
1-32).
ENGINE REMOVAl/INSTALLATION
Connect the
alternator 4P
(Black)
and ignition pulse
r-
generator
2P
(Black)
connectors.
Install
the
wir
e
b
and.
Connect the starter motor cable and tigh
t
en the nut
~~~~~~~
securely.
Connect the
clutch
cable to the clutch tifter lever.
Install the cl
utch
cable
st
ay and ground cable and
tighten
the bolts secu rely.
Connect the
b
reather hoses.
Install the following:
-
Ignition coi'
(page
18-8)
Radiat
o
r
reserve
t
ank (page 7-9)
Brake pedal (page 16-24)
Gearshift pedal
(page' 1-27)
Kickstarter pedal
(page
11-7)
Drive sprocket (page 8-4)
Carburetor
(page
6-24)
Exhaust system
(page
3-14)
Spark plug cap
(page
4- 12)
Fuel tank (page 3-8)
Left/right/canter engine gua rds (page 3-5)
Seat (page 3-3)
'05 and
'06
Install the PAIR
control
valve
(page
6-301.
callfom~
type.
After
'06'
Fill the system with the recommended
coolant
and
bleed the ai
r
(page
7-71.
Fill the engine with the recommended engine
oil
(page
4-19)
.
Fil
l the t ransmission with the recommended trans-
mission oil (page 4-23).
After
installing the
engine.
perform the following
inspections and adjustments:
-
Thronle grip freeplay
(page
4-91
-
Drive chain
slack (page
4-24)
-
Clutch
lever freeplay (page 4-31)
Check the exhaust system
for
leaks.
8-9
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Troubleshooting
