Front Master Cylinder Assembly; Front Master Cylinder Installation - Honda CRF450X 2005 Service Manual

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HYDRAULIC BRAKE
ASSEMBLY
Replace the PIston,
Dip
the piston and
master
cylinder
1.
0
. in
brake
cups, sprmg, snap
fluid.
nng
and
boor
as
a
Install the
spring
to
the
piston.
set,
do
not
$ubsutute
indMdw/
pans.
When
installing
the
Install the
piston assembly
into the master
cylinder.
cups, do not alJaw
the
lIps
to
rum
mSldeour
Be certain
the
snap
Install
the
snap
ring
using
the
specia
l
tool.
ring
is
firmly seared
In the groove.
TOOL:
Snap ring
pliers
07914·
SA50001
Apply
si
licone
grease
to the
inside
of
the boot.
Install the
boot
to the
master
cyl
inder.
Install
the brake
lever.
Apply silicone grease
to the
pivot
bolt
sliding sur-
face
.
Install
and tighten
the pivot bolt to the
specified
torque.
TORQUE:
1.0
N 'm
(0.'
kgf·m,
0.7 Ibf·ft)
Tighten the
pivot
nut to the
specified
torque.
TORQUE:
5.9 N'm (0 .6
kgf·m,
4.4Ibf·ft)
Insta
ll
the dust
cover.
INSTALLATION
BRAKE
Place the master
cylinder assembly on
the handle-
bar.
MASTER
CYLINDER
16-14
Align the end of the
master
cylinder
with the
paint
mark
on
the
handlebar.
Install
the
master
cylinder
holder
with
the
· UP·
mark
facing
up.
Tighten the
upper bolt
first,
then
the
lower
bolt
to
the
specified
torque.
TORQUE:
9.9 N·m (1 .0
kgf·m.
7.3 Ibf·tt)
PISTON
"
,
PIVOT BOl
Tf
NUT
PAINT
MARK

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