Fuel Tank Removal/Installation - Honda CRF450X 2005 Service Manual

Motorcycle
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FRAME/BODY PANELS/EXHAUST SYSTEM
ROUfe
the
wire
Connect
the ta
il
light connectors and
starter
relay
harnesses
properly
switch 4P
connector.
('05 -
'07:
page
1- Install
the starter relay switch and
leM
onto the
rear
~;:::.
...
~~=:
25. Ahar
'07:
page
fender.
ii
1-32)
Be careful
not
to damage
the
wires.
Install the
wire
bands
and
banery
terminal
cover.
Insta
ll
the
following
:
-
Air
cleaner housing (page
6-9)
-
Battery
(page 17·6)
-
Muffler
('05
- '07: page 3-9,
After
'07:
page
3-'1
)
-
Side
covers
(page
3-3)
-
Seat
(page
3-3)
FUEL TANK
REMOVAL/INSTALLATION
3-8
Remove
the
radiator
shrouds
(page
3-4).
Turn
the fuel
valve
to
·O FF"
and disconnect the fue
l
valve
side
of
the fu
el
hose.
Place
an
approved
gasoline
container and
catch
the
gasoline.
Wipe
o
ff
spilled
out
gasoline.
Remove the
bolt
and
fu
el valve.
Di sconnect
the breather hose
from the
steering
stem.
Unhook
the band and
air cleaner case
cover
from
the fu el
tank.
Remove
the
bolt,
collar
and
fuel
tank.
Installation is in
the
reverse
ord
er of removal.
NOTE:
Insert the breather
hose
into
the
steering
stem as
shown.
After installation,
make
sure there
are
no
fuel
leaks.
Route the wire
harnesses
properly.
-
'05
-
'07:
(page
1-25)
-
After
'07:
(page
1·32)

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