Gearshaft Linkage Inspection; Gearshift Spindle Inspection; Ratchet Pawl Inspection - Honda CRF450X 2005 Service Manual

(
CLUTCH/STARTER CLUTCH/KICKSTARTER/GEARSHIFT LINKAGE
Remove the shift drum center pin and shift drum
center.
Remove the bolt, stopper arm, washer and return
spri ng.
Remove the drum pin from the shift drum.
INSPECTION
GEARSHIFT SPINDLE
Check the gearshift spindle for bend, wear or dam-
age.
Check the return spring fo r fatigue or damage.
RATCHET PAWL
Remove the following:
- Guide plate
GUIDE PLATE
- Dru m shifter
- Ratchet pawls
- Plungers
- Springs
Clean the ratchet pawl A, ratchet pawl B, plungers,
springs and drum shifter with clean transmission
oil.
Check each part for wear or damage.
Apply clean transmission oil to each parts.
Assemble the drum shifter, springs, plungers,
ratchet pawl A and ratchet pawl B in the guide plate L-"'''--_--'
as shown.
PLUNGER
GEARSHIFT SPINDLE
DRUM SHlmR
I
~~
I
RATCHET PAWL B
~'NG~
11-25