Snorkel SR9244 Operator And Maintenance Manual
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Snorkel SR9244 Operator And Maintenance Manual

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OPERATOR'S and MAINTENANCE
MANUAL
Part Number 159-0037-000
February 2019
Replaces January 2019

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  • Page 1 OPERATOR’S and MAINTENANCE MANUAL Part Number 159-0037-000 February 2019 Replaces January 2019...
  • Page 2 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com...

  • Page 3: Table Of Contents

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com Table of contents GENERAL INFORMATION ........................... 9 PRELIMINARY INFORMATION ......................10 1.1.1 DOCUMENT IDENTIFICATION ....................10 1.1.2 SYMBOLS USED IN THE MANUAL .................... 10 1.1.3...
  • Page 4 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com SAFETY ............................23 INTENDED USE OF THE MACHINE....................24 UNINTENDED USE ..........................24 LIMITS OF USE ..........................25 GENERAL REGULATIONS FOR USE ....................26 WORKING ON SITE ...........................
  • Page 5 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 2.24.2 RESPONSIBLE USE ........................45 2.24.3 RESPONSIBLE DRIVING ......................45 2.25 ROAD CIRCULATION ........................46 2.25.1 BEFORE MOVING ........................46 2.25.2...
  • Page 6 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 3.2.3 FIRST RIGHT SIDE DASHBOARD ....................82 SECOND RIGHT SIDE DASHBOARD ....................84 TOP RIGHT SIDE DASHBOARD ......................85 PEDALS ............................. 86 JOYSTICK ............................87 JOYSTICK (OPTIONAL) ........................
  • Page 7 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 4.14.2 TOWING FOR SHORT DISTANCES ..................112 4.14.3 TOWING FOR LONG DISTANCES .................... 113 MAINTENANCE ............................115 GENERAL INFORMATION ....................... 116 THERMAL RISK ..........................
  • Page 8 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.20 CLEANING AND REPLACING THE ENGINE AIR FILTER CARTRIDGE ..........136 5.21 REPLACING THE CABIN AIR FILTER ....................138 5.22 AdBlue® (DEF) REFUELLING ......................139 5.23...

  • Page 9: General Information

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com CHAPTER GENERAL INFORMATION...

  • Page 10: Preliminary Information

    This manual is private property. No part of this manual can be reproduced, stored in an archiving system or disclosed to third parties in any form or by any means without the prior written authorisation of Snorkel. All violations are punishable by law.

  • Page 11: The Importance Of The Manual

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 1.1.5 THE IMPORTANCE OF THE MANUAL This manual contains important information regarding safety devices and the procedures for performing particular operations without causing injury to people or damage to property.

  • Page 12: The Manufacturer

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com THE MANUFACTURER The machine described in this manual is produced exclusively for: Snorkel International, LLC 2009 Roseport Road Elwood, KS 66024 1 785 989 3000 1 800 255 0317 www.snorkellifts.com...

  • Page 13: Ce Certification

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com CE CERTIFICATION If applicable, the machine is accompanied by a certificate declaring that it complies with the applicable European directives and any technical regulations adopted during its construction.

  • Page 14: Identification Plate

    The plates of all main components not manufactured and/or produced by Snorkel (e.g. pumps, axles, etc.) are directly applied on the components themselves, at the points where the respective manufacturers have...

  • Page 15: Noise

    Elwood, KS 66024 www.snorkellifts.com NOISE The SR9244 and SR1054 machines are equipped with DEUTZ TCD3.6 Stage IV engine, 74.4 kW and 100 kW (with exhaust gas post-treatment system DOC+SCR). The readings of the noise emitted have been taken on this engine.

  • Page 16: Technical Specifications

    Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com TECHNICAL SPECIFICATIONS 1.9.1 MACHINE MASS Masses with no load of the SR9244 model WITHOUT MACHINE ATTACHMENTS Total mass [kg] 11100 1st axle mass [kg] 4280 2nd axle mass [kg]...

  • Page 17: Machine Size

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 1.9.2 MACHINE SIZE Dimensions with no accessory: MODEL A [mm] B [mm] C [mm] D [mm] E [mm] SR9244* 2500 1240 2950 2180...

  • Page 18: Braking Systems

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 1.9.3 BRAKING SYSTEMS • Multi-disk service brakes in oil bath. • Negative multi-disk parking brake in oil bath with pressure accumulator. 1.9.4 TRANSMISSION A completely hydrostatic set of elements that allow the machine to move.

  • Page 19: Hydraulic Services System

    The machines can be fitted with the following tIres (recommended): • 405/70 – 20” Load index 149B (MITAS), 158 A8 (CAMSO) SR9244 only • 405/70 – 24” Load index 152B (MITAS), 151D (CEAT), 169 A2 (CAMSO) SR9244 only • 445/65 R22,5 Load index 169F (AEOLUS) ATTENTION! The tires in this manual refer to those recommended by the manufacturer.

  • Page 20: Driver Cabin

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 1.9.11 DRIVER CABIN Fixed to the frame by means of vibration-damping mounts, distinguished by: • Access door • Large anti-glare glass surfaces •...

  • Page 21: Regulatory References

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 1.10 REGULATORY REFERENCES The machine has been constructed in compliance with the relative European Community Directives and Project Standards applicable at the moment of its introduction on the market.
  • Page 22 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com...

  • Page 23: Safety

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com CHAPTER SAFETY...

  • Page 24: Intended Use Of The Machine

    INTENDED USE OF THE MACHINE The SR9244 and SR1054 telescopic handlers consists of self-propelled wheeled machines with a single driver seat and one operator, intended to be used on flat or irregular surfaces with the limits of use specified further on.

  • Page 25: Limits Of Use

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com LIMITS OF USE The machine is designed and built to work in temperatures ranging between -20°C and +40°C. The machine is not designed to be used for forestry (the cabin is not tested against the risk of penetration of objects, such as tree branches).

  • Page 26: General Regulations For Use

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com GENERAL REGULATIONS FOR USE When transporting a load, keep the accessory at a maximum height of 300 mm from the ground. Where possible avoid winding roads, otherwise, move cautiously and very slowly.
  • Page 27 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com The characteristics provided above are approximate and can vary based on the ground and humidity conditions, environmental temperatures and meteorological conditions. Always work in conditions with suitable lighting; the standard machine lighting system is not adequate for lighting the work area with poor visibility (evening or night-time).

  • Page 28: Maneuvering On Uneven Ground

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com MANEUVERING ON UNEVEN GROUND When moving on uneven ground, the contact of the wheels with the surface depends on the depth of possible holes and obstacles found along the route.

  • Page 29: Maneuvering On A Longitudinal Slope

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com MANEUVERING ON A LONGITUDINAL SLOPE Proceed and brake gently on longitudinal slopes. The accessory must face downstream when moving without a load. The accessory must face upstream when moving with a load.

  • Page 30: Preparing To Drive

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 2.10 PREPARING TO DRIVE 2.10.1 ACCESS TO THE DRIVER CABIN The key allows the door to be unlocked or locked by means of the cylinder present. Turn the key clockwise to unlock and anti-clockwise to lock.

  • Page 31: Adjusting The Driver's Seat

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 2.10.2 ADJUSTING THE DRIVER'S SEAT The lever on the left of the driver's seat (subsequently marked with G) unlocks the backrest that is pushed forward by a spring inside the seat itself.

  • Page 32: Tilting The Seat

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 2.10.3 TILTING THE SEAT Press the lever (G) completely to tilt the backrest forward to access the rear compartment where the accessories supplied are housed together with the instruction booklet of the machine and the various equipment installed.

  • Page 33: Adjusting The Steering Wheel

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com Never try to climb down the machine while it is tipping over. You are safe inside the cabin; the steel structure has been sized to protect the operator inside. Only exit the machine when it is stationary.
  • Page 34 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com There are 6 air circulation vents, 3 at the front of the dashboard (4), 2 on the rear part behind the driver's seat (5)

  • Page 35: Safety Decals

    If a decal is affixed on a part that is replaced, a similar decal must be affixed to the new part. Order damaged, illegible and/or removed decals from Snorkel by indicating the code for each decal, which is found on each one and if this is not present, that found below with the relevant description.
  • Page 36 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com Sticker on a yellow background with black writing and red prohibition symbol. Meaning: it is forbidden to thrust and pull with the boom extended.

  • Page 37: Load Chart

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 2.14 LOAD CHART The load chart is purely indicative since every machine has that of the specific model. The machine's actual load chart is shown in the quick guide inside the cabin.

  • Page 38: Stability Conditions

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com For each weight category identified, the height and the angle to which it can be lifted can be identified in the diagram or conversely, given a height and an angle, the maximum weight that can be handled can be determined.

  • Page 39: Anti-Tip System

    Snorkel) are available in the "Accessories" appendix. If the accessories are purchased at a later time (from the dealer or directly from Snorkel), the user or the client must make sure to have the diagram relative to the accessory in question, otherwise this must be requested from the dealer or directly from the...

  • Page 40: Transporting The Machine

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 2.16 TRANSPORTING THE MACHINE 2.16.1 LOADING AND UNLOADING WITH RAMPS The ramps must not be slippery and must be adequate to support the weight of the machine; this is indicated on the CE plate or in this manual.

  • Page 41: General Safety Warnings

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 2.17 GENERAL SAFETY WARNINGS Do not tamper or remove the plates and safety devices installed on the machine. Tampering with the safety devices and failure to comply with the signs relieves the manufacturer from liability for any damage or injury that may be caused and attributes full responsibility of the person carrying out the actions in respect of the relevant entities.

  • Page 42: Checking Engine Start Up

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 2.18 CHECKING ENGINE START UP Before starting the engine, make sure the connection to the battery has been enabled using the battery switch in the front left part of the machine. The F-N-R machine movement (viewed on the display on the front right dashboard) can be controlled with the control lever on the left side of the steering wheel or with the joystick if enabled.

  • Page 43: Movement In Reverse Drive

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 2.19 MOVEMENT IN REVERSE DRIVE When the machine moves in reverse or when the control lever is set to the "R" position or if the button on the joystick is in the "R"...

  • Page 44: Fuel Quality (Diesel)

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 2.21 FUEL QUALITY (DIESEL) Only use Diesel fuel commonly available on the market, with a sulphur content of less than 0.5%. If the sulphur content is higher, the oil must be changed more frequently.

  • Page 45: Using The Machine

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 2.24 USING THE MACHINE The following information and standards must be carefully understood and carried out in order to operate in safe working conditions. Some general behavioural rules and limits of use of the machine are reported in section 2 of the manual.

  • Page 46: Road Circulation

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com Never transport people unless the machine is equipped for such purpose and provided with a certificate in compliance to the standards for lifting people.

  • Page 47: Parking

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 2.25.4 PARKING Make sure the ground the wheels are standing on is compact and resistant. When the machine is stationary, engage the parking brake switch before leaving the driver's seat.
  • Page 48 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com...

  • Page 49: Controls And General Regulations

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com CHAPTER CONTROLS AND GENERAL REGULATIONS...

  • Page 50: Description Of The Controls

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com DESCRIPTION OF THE CONTROLS 3.1.1 CONTROL LEVERS ON THE STEERING COLUMN 3.1.1.1 LEFT LEVER OF THE STEERING WHEEL (STALK) Lever operation is only enabled if you have selected from the display to use the FNR function from the lever and not from the joystick.
  • Page 51 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com High beam lights To activate the high beam lights, push the lever forward until it stops in position. The command only works when the ignition is on.

  • Page 52: Description Of The Right Front Dashboard

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com DESCRIPTION OF THE RIGHT FRONT DASHBOARD 3.2.1 ON BOARD COMPUTER All the information concerning the condition of the machine, the active functions in a given time, the...
  • Page 53 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com Engine rpm analogue indicator Water temperature analogue indicator Vehicle speed analogue indicator Fuel level analogue indicator LEDS KEY: Alternator LED Engine oil low pressure LED...

  • Page 54: Main Page

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 3.2.1.1 MAIN PAGE List of icons: 1. Forward mode indicator (from the left lever of the steering wheel or from the joystick 2. Digital tachometer 3.

  • Page 55: 3.2.1.2 Machine's Forward Movement And Street Mode

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 3.2.1.2 MACHINE’S FORWARD MOVEMENT AND STREET MODE If the steering selector (see “Steering” paragraph) is set to “front steering”, the screen from which to select whether to enter STREET MODE will be displayed: if OK is pressed, the boom is disabled and gear direction (FNR) will be set to stalk.
  • Page 56 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com with forward movement controlled by the joystick. If you let 15 seconds go by, you will return to the main screen automatically switching to forward movement controlled by the stalk.

  • Page 57: 3.2.1.3 Boom Lifted Mode

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 3.2.1.3 BOOM LIFTED MODE The boom inclination angle, i.e. its position with respect to the ground, is controlled by specific sensors. When the boom is lifted approximately 10° respect to its home position, it enters “boom lifted” mode and...

  • Page 58: Agri Mode (Optional)

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 3.2.1.4 AGRI MODE (OPTIONAL) With the AGRI mode (optional), one hydraulic line on the rear of the machine can be used. Press the...

  • Page 59: 3.2.1.5 Bucket Mode

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 3.2.1.5 BUCKET MODE With the BUCKET mode, the anti-tipping system is temporarily disabled, so it is possible to work with the telescopic boom even with the rear axle raised.

  • Page 60: Menu Page

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 3.2.1.6 MENU PAGE The “menu” page displays all the pages where the operator can access and view certain information. Scrolling menu with lateral indicator. The following screens are identified: 1.

  • Page 61: Language Page

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 3.2.1.7 LANGUAGE PAGE The desired “language” can be selected from the language page. Press the UP button to go to the previous language.

  • Page 62: Software Version Page

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 3.2.1.9 SOFTWARE VERSION PAGE The operator can identify the code and revision of the software installed from the “sw version” page, if the assistance service requires it.

  • Page 63: Engine Page

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 3.2.1.10 ENGINE PAGE The ''engine'' page provides information about the operating conditions of the DEUTZ 74.4 kW or 100 kW Diesel engine. List of data present: 1.

  • Page 64: Scr Parameters Page

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 3.2.1.11 SCR PARAMETERS PAGE The SCR PARAMETERS page provides information on the status of the exhaust gas post-treatment system: List of data present: 1) AdBlue®(DEF) pressure [mbar]...

  • Page 65: Diesel Regeneration Page

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 3.2.1.12 DIESEL REGENERATION PAGE On the DIESEL REGENERATION page it is possible to verify if the regeneration of the SCR system is not necessary, necessary or urgently required.
  • Page 66 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com In this case regeneration of the SCR system is urgently required. This screen appears automatically on the display even without consulting the "DIESEL REGENERATION" page. In this situation, if...
  • Page 67 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com Attention! During regeneration, temperatures of about 600°C are created at the end of the exhaust pipe. During stationary regeneration, a special operating state of the engine is activated and the machine cannot be used.

  • Page 68: Ias - Idle Auto Stop Page (Optional)

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 3.2.1.13 IAS – IDLE AUTO STOP PAGE (OPTIONAL) The IAS – Idle Auto Stop function, optional, allows the engine to be automatically switched off with operator not present in the driver's seat.
  • Page 69 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com Pressing the OK button activates or deactivates the IAS function. To save, simply exit by using the menu button or return to the engine page.

  • Page 70: 3.2.1.14 Engine Errors Page

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 3.2.1.14 ENGINE ERRORS PAGE The “engine errors” page indicates the error codes detected by the electronic self-diagnostic system of the engine. This page indicates the errors active depending on the codes: 1.

  • Page 71: Vehicle Errors Page

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 3.2.1.15 VEHICLE ERRORS PAGE The “vehicle errors” page shows the complete list of possible errors on the vehicle. List of icons/data: 1. Number of times the error occurred 2.

  • Page 72: Inputs Page

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 3.2.1.16 INPUTS PAGE All analogue and digital input values detected by the machine’s electronic control system are displayed on the “inputs” pages. “Analogue inputs” page: List of icons/data: 1.
  • Page 73 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com “Digital inputs” page: List of icons/data: 1. Drive mode selector input 2. Man present button on joystick input 3. Forward drive with selector on steering column input 4.

  • Page 74: Fnr Mode Page

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 3.2.1.17 FNR MODE PAGE The forward movement mode can be selected on the “FNR mode” page: if with the stalk or the joystick (see “Joystick”...

  • Page 75: Constant Flow

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 3.2.1.18 CONSTANT FLOW The "constant flow" function is optional and is suitable for specific applications requiring a constant oil flow for the hydraulic services at the head of the telescopic boom. It can be adjusted by buttons 1 and 2 on the display or the roller 2 joystick (see joystick paragraph);...

  • Page 76: Safety Warnings

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 3.2.1.19 SAFETY WARNINGS The computer on board can inform the operator about the conditions in which safety is compromised. If the operator leaves the driver's seat without first engaging the parking brake, the following warning...
  • Page 77 If a pressure value lower than the one required is measured inside the storage system of the brake circuit, the following warning is displayed and an acoustic signal is emitted: if the signal remains contact Snorkel service. If the neutral gear "N" is not engaged before start-up (both on stalk and joystick), the vehicle does not start...
  • Page 78 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com If the operator activates the levelling system (see paragraph “Levelling the machine”), the following warning is displayed and an acoustic signal is emitted: The levelling angle of the frame with respect to the ground is shown inside the screen.
  • Page 79 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com If it is manually activated by the operator or the reversing fan optional function automatically starts (see “Reversing fan” paragraph), the following warning is displayed:...
  • Page 80 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com If there is an optional rear axle lock, if you move the machine with the rear axle locked, the following warning is displayed and an acoustic signal is emitted: Stop and release the rear axle.
  • Page 81 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com If the AdBlue® (DEF) level is too low (less than 15%), the following warning screen will appear: It will therefore be required to fill the AdBlue® tank (DEF) (see paragraph 5.22).

  • Page 82: Right Front Dashboard

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 3.2.2 RIGHT FRONT DASHBOARD Selector 1: Trailer brake selector (optional if present) Selector 2: Boom Electric Socket Command (optional if present) Selector 3: BUCKET mode control Selector 4: Anti-tip control unit By-pass button 3.2.3...
  • Page 83 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com Steering selector (3): This allows one of the 3 possible steering modes to be selected: • Left position: front and rear steering wheels for "crab" advancement •...

  • Page 84: Second Right Side Dashboard

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com SECOND RIGHT SIDE DASHBOARD The following are found inside this dashboard: 1. Selector with activating/deactivating parking brake safety lock 2. Left outrigger lowering/lifting oscillating button 3.

  • Page 85: Top Right Side Dashboard

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com TOP RIGHT SIDE DASHBOARD A third dashboard is found on the right side of the operator, at the top. A picture is provided below.

  • Page 86: Pedals

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com PEDALS The pedal (1) is the normal vehicle-type of accelerator. It is connected to the engine by an electric cable with electronic control.

  • Page 87: Joystick

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com second right side dashboard lights up. At this point, if the Diesel engine is not reactivated or if there is a fault/failure in the hydraulic system, the brakes can no longer guarantee that the machine will be stopped correctly.
  • Page 88 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com Maintained Service pressurising AGRI mode (optional, settable with button 14 on the second right hand side dashboard) Button Pressure AGRI mode function Forward...

  • Page 89: Joystick (Optional)

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com JOYSTICK (OPTIONAL) The joystick, to the right of the driver's seat, allows you to perform all hydraulic movements of the telescopic boom and the accessory carrier at its end.
  • Page 90 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com AGRI mode (optional, settable with button 14 on the second right hand side dashboard) Button Pressure AGRI mode function Brief No function Long...

  • Page 91: Floating Boom Function (Optional)

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com FLOATING BOOM FUNCTION (OPTIONAL) The machine can be fitted with the floating boom function (optional). The function in question is used to fully remove hydraulic oil from the lifting cylinder and therefore “release” the telescopic boom. This way the boom is free from constraints and can freely follow the outland of the terrain (for instance, if fitted with a snow shovel).

  • Page 92: Reversing Fan Function (Optional)

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 3.10 REVERSING FAN FUNCTION (OPTIONAL) The “Reversing fan” is a function for keeping the radiator surface clean and efficient. The function takes place through reversal of the direction of the cooling fan blades and ensuing reversal of the cooling flow.

  • Page 93: Operating With The Machine

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com CHAPTER OPERATING WITH THE MACHINE...

  • Page 94: Start Up

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com START UP Start the engine by rotating the key selector (1) clockwise from position 0 (engine off) to position 1. In this position, the display of the computer on board is activated and the "Main"...

  • Page 95: Steering

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com The machine is at a stop when the engine runs at minimum. Gradually press the accelerator pedal to start driving. Push the pedal (1) to increase engine and machine speed, release it to reduce speed.

  • Page 96: Selecting The Driving Mode

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com SELECTING THE DRIVING MODE This machine model allows different modes of vehicle transmission driving and operation modes to be selected. The following possible modes can be selected from the dedicated button (4) on the second right side dashboard: •...

  • Page 97: Creeper Mode (Optional)

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 4.4.4 CREEPER mode (Optional) With the CREEPER driving mode it is possible to operate at speeds from 0 to 20 km/h, regardless of the rotation speed of the Diesel engine.

  • Page 98: Levelling The Machine

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com LEVELLING THE MACHINE Handling loads and namely lifting or other operations that need to be conducted with the boom partially or completely extended are particularly dangerous if they are...

  • Page 99: Machine Levelling On Wheels

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 4.5.1 MACHINE LEVELLING ON WHEELS When operating with outriggers raised, it is important to check the side levelling before operating the machine. If this is higher than 1.0°, the machine will automatically prevent boom lifting up to the maximum limit of 70°, limiting it to approximately 60°.

  • Page 100: Locking Rear Axle Oscillation (Optional)

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com LOCKING REAR AXLE OSCILLATION (OPTIONAL) The rear axle can be locked in the position which where it is found and its oscillation is blocked. This function is actuated by means of two hydraulic cylinders above the rear axle which are free to move when the function is not active and are locked with the function activated.
  • Page 101 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com With the axle locked, see the relative load diagram (different than the one with axle unlocked). Attention! It is extremely dangerous to move the machine with the axle lock...

  • Page 102: Outriggers

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com OUTRIGGERS The front outriggers can be used to enhance stability and capacity or else to level the machine. They are activated by two buttons on the side panel (giving simultaneous consent with the button on top of the left lever) and only with the boom down.
  • Page 103 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com • Slowly lift the boom and attach the accessory. • Tilt the accessory carrier backwards so that the load-bearing structure of the accessory rests against the accessory carrier.

  • Page 104: Stacking

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com STACKING 4.9.1 HOW TO DRAW A LOAD Approach the load perpendicularly with the boom retracted and the forks in a horizontal position. If the...

  • Page 105: Limits Of Machine Use

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com ATTENTION!! When taking a load placed at a height to put it somewhere else (again at a height), you may be tempted to move, especially in the event of a short distance, without lowering the load and then perform the movement with the boom extended and the load at the top.

  • Page 106: Transporting The Load

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 4.10.1 TRANSPORTING THE LOAD • Make sure you have selected the suitable steering mode. • Fully retract the boom. • Lift the boom slightly and bring the accessory carrier back to lift the load 300 mm from the ground.

  • Page 107: Post-Treatment Of The Exhaust Gas

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 4.11 POST-TREATMENT OF THE EXHAUST GAS The AdBlue® tank (DEF) (2) and the AdBlue® supply pump (DEF) (5) are located behind the cabin.
  • Page 108 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com When the regeneration request appears in the REGENERATION section on the SET-UP page and the corresponding LED on the display is enabled, the dust in the SCR system must be cleaned (regeneration). It is advisable to carry out regeneration stationary as quickly as possible because otherwise the filter continues to load dust.

  • Page 109: What To Do And Not Do

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 4.12 WHAT TO DO AND NOT DO It is forbidden to tow masses with the boom (extended or retracted). It is forbidden to move masses with the boom extended. It is forbidden to use the bucket on the ground when the boom is extended.

  • Page 110: How To Verify That The Anti-Tip Device Works Correctly

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 4.13 HOW TO VERIFY THAT THE ANTI-TIP DEVICE WORKS CORRECTLY Proceed as follows to verify that the anti-tip device works correctly: • Select a load for which the correct weight (kg) is known.

  • Page 111: Mechanically Releasing The Parking Brake On The Carraro Axle

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 4.14.1 MECHANICALLY RELEASING THE PARKING BRAKE ON THE CARRARO AXLE Equipment required: • 8 mm Allen key • 3/8” reversible ratchet wrench + 3” extension Emergency procedures: Attention: IMMOBILISE THE WHEELS.

  • Page 112: Part Number: 159-0037-000

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 4.14.2 TOWING FOR SHORT DISTANCES Warning: these operations can only be carried out when the engine is not turning and with the vehicle blocked by means wedges to prevent the machine from carrying out uncontrolled movements.

  • Page 113: Towing For Long Distances

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 4.14.3 TOWING FOR LONG DISTANCES Warning: these operations can only be carried out when the engine is not turning and with the vehicle blocked by means wedges to prevent the machine from carrying out uncontrolled movements.
  • Page 114 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com...

  • Page 115: Maintenance

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com CHAPTER MAINTENANCE...

  • Page 116: General Information

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com GENERAL INFORMATION • Park the machine on level ground. • The work area must be clean and dry. • Maintenance, repair and adjustment operations must be carried out by qualified and skilled personnel with the machine switched off.

  • Page 117: Thermal Risk

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com THERMAL RISK 5.2.1 JETS OF HOT FLUIDS After switching the engine off, its mass remains very hot for a certain amount of time depending on the room temperature. To avoid the discharge of jets of hot fluid and vapour, do not remove the radiator plug until the engine is cold.

  • Page 118: Exhaust Gas

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com EXHAUST GAS Engine exhaust fumes are toxic and can be harmful to one's health. When operating in closed environments, make sure there is enough air and equip the machine with suitable purifiers.

  • Page 119: Maintenance With The Engine Off

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com MAINTENANCE WITH THE ENGINE OFF Perform maintenance with the engine off as follows: • Lower the telescopic boom • Run the engine at a minimum without a load for about 1 minute to allow the temperature to drop and be balanced.

  • Page 120: Maintenance Schedule

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.11 MAINTENANCE SCHEDULE The data sheet below lists all the necessary maintenance operations and the frequency required to maintain the efficiency of the machine.
  • Page 121 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com FREQUENCY FREQUENCY OF SCHEDULED MAINTENANCE FIRST 1000 1500 2000 3000 GROUP TYPE OF VERIFICATION DAILY WEEKLY INTERVENTION HOURS HOURS HOURS HOURS HOURS (250 HOURS)
  • Page 122 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com FREQUENCY FREQUENCY OF SCHEDULED MAINTENANCE FIRST 1000 1500 2000 3000 GROUP TYPE OF VERIFICATION DAILY WEEKLY INTERVENTION HOURS HOURS HOURS HOURS HOURS (250 HOURS)

  • Page 123: Deutz Engine

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.12 DEUTZ ENGINE 5.12.1 CHECK THE ENGINE LUBRICANT OIL LEVEL Continue only with engine off. It is forbidden to smoke and have open flames. Attention: in case of hot lubricant oil, risk of burns.

  • Page 124: Drain The Water From The Fuel Pre-Filter

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com Proper operation is guaranteed and damage is minimised thanks to the water tank having a level sensor. In any case make sure that the liquid level is between minimum and maximum.

  • Page 125: Draining Water From The Fuel Tank / Emptying The Fuel Tank

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.12.4 DRAINING WATER FROM THE FUEL TANK / EMPTYING THE FUEL TANK This operation must be carried out only by qualified personnel. Proceed as follows to drain/empty the fuel tank: •...

  • Page 126: Check The Auxiliary Parts Belt Conditions And Tension

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.12.5 CHECK THE AUXILIARY PARTS BELT CONDITIONS AND TENSION Proceed only with the engine stopped and at a low temperature so as to prevent burns. Make sure the belt is not torn, worn or soiled with lubricants or fuels.

  • Page 127: Replacing The Engine Oil Filter/S

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.12.8 REPLACING THE ENGINE OIL FILTER/S This operation must be carried out by qualified personnel. Only proceed with the engine stopped and at a low temperature in order to avoid the risk of burns. Only use filters with a filtration rating equivalent to that of the previous ones.

  • Page 128: Replacing The Fuel Filter/S

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.12.9 REPLACING THE FUEL FILTER/S This operation must be carried out by qualified personnel. Only proceed with the engine stopped and at a low temperature in order to avoid the risk of burns. Only use filters with a filtration rating equivalent to that of the previous ones.

  • Page 129: Fuel Filter Bleeding Procedure

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.12.10 FUEL FILTER BLEEDING PROCEDURE This operation must be carried out by qualified personnel. • Loosen the vent screw. • Release the bayonet closure of the fuel delivery pump by pressing and turning clockwise simultaneously.

  • Page 130: Heat Exchanger

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.13 HEAT EXCHANGER Every day the operator must verify that the air inlet surfaces of the radiators have no impurities (dust, mud, straw, etc.). If necessary, clean them with compressed air or pressurised water. If the machine has the "REVERSING FAN"...

  • Page 131: Checking The Hydraulic Oil Level

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.14 CHECKING THE HYDRAULIC OIL LEVEL Regularly check the level of hydraulic oil in the tank at the right rear part. Open the engine compartment and the indicator on the storage tank is seen.
  • Page 132 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com...

  • Page 133: Visual Inspection For Oil Leaks In The Hydraulic System

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.16 VISUAL INSPECTION FOR OIL LEAKS IN THE HYDRAULIC SYSTEM Regularly the operator must visually check for leaks from the hydraulic circuit. Contact the assistance service if the machine has a leak in the hydraulic system.

  • Page 134: Cleaning Or Replacing The Oil Tank Vent Cartridge

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.18 CLEANING OR REPLACING THE OIL TANK VENT CARTRIDGE According to the maintenance plan, the tank venting cartridge must be cleaned every 250 hours and replaced after 1500 hours.
  • Page 135 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com • Disassemble the various components (sponge, cartridge and support) • Wash the cartridge components with petrol or trichloroethylene and a sponge • Reassemble all the components and place back the cover in the main filter body...

  • Page 136: Replacing The Hydrostatic Pump Oil Cartridge/Filter

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.19 REPLACING THE HYDROSTATIC PUMP OIL CARTRIDGE/FILTER This operation must be carried out by qualified personnel. Proceed as follows to replace the hydrostatic pump oil cartridge/filter: •...
  • Page 137 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com • Remove the secondary cartridge by pulling it from the preset handle and clean it with a jet of compressed air. Replace it, if necessary.

  • Page 138: Replacing The Cabin Air Filter

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.21 REPLACING THE CABIN AIR FILTER Refer to the following to replace the cabin air filter: • Remove the cross head screws to remove the closing cover near the windscreen wiper liquid tank in the cabin.

  • Page 139: Adblue® (Def) Refuelling

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.22 AdBlue® (DEF) REFUELLING To refuel the machine with AdBlue® (DEF): Only refuel with engine stopped. Top top up the AdBlue® (DEF) tank, add at least 5 litres, or until the tank is completely full.

  • Page 140: Cooling System Filling

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.23 COOLING SYSTEM FILLING The coolant must have protective agent concentration of the cooling system required. Never use the engine without coolant liquid, even for a short time.

  • Page 141: Greasing - Lubrication

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.25 GREASING – LUBRICATION BOOM MODEL SR9244 BOOM MODEL SR1054 Points 1 indicated in the image indicate the greasers to lubricate the areas subject to friction. The different greasers are indicated by specific stickers.
  • Page 142 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com Once the chains are lubricated, tension them. Follow the instructions below: • Tension the chains from the nuts; • Check tensioning of the chains by pressing them in the middle;...
  • Page 143 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com Lubricate the extended sections with the boom lowered completely and after having extended it completely; apply lubricant on the sides of the extended sections using a brush.

  • Page 144: Lubricant/Liquid Characteristics

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.26 LUBRICANT/LIQUID CHARACTERISTICS 5.26.1 ENGINE OIL Only use lubricants with the following technical characteristics: DQC IV LA - ACEA E6 / API CJ-4 / JASO DH-2SAE.

  • Page 145: Tb200 Gear Box Oil (Optional)

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.26.5 TB200 GEAR BOX OIL (OPTIONAL) Do not use synthetic or vegetable oil. Use oils with the following technical specifications: SAE 80W90 / API GL 4-GL5/ MIL L 2105 - 2015-B Amount of oil in the gearbox: 1.5 Litres...

  • Page 146: Axles

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.27 AXLES Refer to the following to replace or check the oil level: 1. Axle oil level and filler plug 2. Axle oil drain plug 3.

  • Page 147: Changing The Axle Oil

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.27.1 CHANGING THE AXLE OIL This operation must be carried out by qualified personnel. Attention: perform all the draining, filling and oil level checks with the axle horizontal.

  • Page 148: Changing The Planetary Reduction Gear Oil

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.27.2 CHANGING THE PLANETARY REDUCTION GEAR OIL This operation must be carried out by qualified personnel. Attention: perform all the draining, filling and oil level checks with the axle horizontal.

  • Page 149: Torque Of The Screws And Greasing The Cardan Shaft Cross

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.28 TORQUE OF THE SCREWS AND GREASING THE CARDAN SHAFT CROSS Lubricate the cross at the two ends of the central transmission shaft. Verify the torque of the connection bolts between the cardan shaft and the axles.

  • Page 150: Recharging The Air Conditioning

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.29 RECHARGING THE AIR CONDITIONING This operation must be carried out by qualified personnel. Recharge the air conditioner using the couplers present. The air conditioning must be recharged with the machine switched off.
  • Page 151 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com Inflation can pose some risk and it is best to use a gun fitted with an extension pipe so as to be positioned at a safe distance and protected from a possible explosion.

  • Page 152: Inspecting, Charging And Replacing The Battery

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.31 INSPECTING, CHARGING AND REPLACING THE BATTERY The battery is the part that allows the electrical system of the machine to operate. Its malfunction could create problems in the machine start-up and operating phases.
  • Page 153 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com of the rated capacity, privileging a slow charge, for about 10 hours or until the absorbed current is not reduced to a few mA and the voltage is about 13.5 V. It is recommended not to provide higher currents or a fast charge that could speed up the sulphation process to the plates.
  • Page 154 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com • Place the new battery (with the same characteristics as the previous one and adequately charged) in its housing • Secure it with the previously disassembled anchor systems •...

  • Page 155: Fuse Holder Card

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.32 FUSE HOLDER CARD Fuse card Relay card...
  • Page 156 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com The cards are located in the bottom left part of the driver's cab. To access, undo the three screws that secure the protective panel.
  • Page 157 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com Fuses key FUSE SIZE FUNCTION AIR CONDITIONING AND COMPRESSOR FAN POWER SUPPLY COMMON CARD KEY AT 1 POWER SUPPLY VEHICLE KEY AT 0 POWER SUPPLY CABIN KEY AT 1 POWER SUPPLY 7.5A...
  • Page 158 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com Relays key RELAY TYPE FUNCTION N.O. COMMON CARD KEY AT 1 RELAY N.O. AIR CONDITIONING/COMPRESSOR FANS RELAY INTERMITTENCE RELAY WINDSCREEN WIPER RELAY N.O.

  • Page 159: List Of Transmission Errors

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 5.33 LIST OF TRANSMISSION ERRORS The list of transmission errors that can be encountered is below. In the event of an error, one of the...
  • Page 160 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com E039 FNR_Switch_Err FNR selector error E040 Inch_Snsr_Err Inching sensor error E041 Inj_Ch_Err Analogue channel error E042 Mode_Switch2_Err Drive mode selector error E043 Mot_Dir_Snsr_Err...

  • Page 161: Engine Errors

    5.34 ENGINE ERRORS The list of main engine errors that can be encountered is below (code - description). If the engine error screen appears (see chapter 3.1.2.11), contact Snorkel service. Error Identification Blinkcode 523912 Burner dosing valve (DV2) downstream pressure sensor; plausibility error Physical range check high for burner dosing valve (DV2) downstream pressure;...
  • Page 162 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com Timeout Error (PCK2PCK) for CAN-Receive-Frame AT1IGCVol1 information; factors & 523940 Sensorcalibration for NOX Sensor (SCR-system upstream cat; DPF- system downstream cat) Timeout Error (BAM to packet) for CAN-Receive-Frame AT1OGCVol2 information;...
  • Page 163 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com Sensor error air filter differential pressure; short circuit to battery Sensor error air filter differential pressure; short circuit to ground Air filter differential pressure; system reaction initiated 523919 Sensor air pump pressure;...
  • Page 164 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 523613 Rail pressure disrupted 523613 Minimum rail pressure exceeded (RailMeUn3) 523613 Rail pressure disrupted 523470 Maximum rail pressure in limp home mode exceeded (PRV) Sesnor error rail pressure;...
  • Page 165 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 4366 SCR main relay (secondary side): open load 4343 SCR heater relay urea pressure line; open load 4366 SCR main relay; short circuit 4366 SCR main relay;...
  • Page 166 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 523950 Zerofuel calibration injector 5 (in firing order); maximum value exceeded 523951 Zerofuel calibration injector 6 (in firing order); maximum value exceeded 523946 Zerofuel calibration injector 1 (in firing order);...
  • Page 167 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 523718 SCR main relay; short circuit to battery (only CV56B) 523718 SCR main relay; short circuit to ground (only CV56B) 4376 SCR reversing valve; open load 4376 SCR reversing valve;...
  • Page 168 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 1176 Sensor error pressure sensor downstream turbine; signal range check high 1761 Urea tank level; warning threshold exceeded 4365 Sensor error urea tank temperature; short circuit to battery 4365 Sensor error urea tank temperature;...
  • Page 169 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 4343 SCR heater urea pressure line; short circuit to ground 4343 SCR heater relay urea pressure line; open load 4343 SCR heater relay urea pressure line; open load...
  • Page 170 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 523613 Rail pressure disrupted 523613 Rail pressure disrupted 523613 Rail pressure disrupted 523613 Rail pressure disrupted 523613 Minimum rail pressure exceeded (RailMeUn3) 523615 Metering unit (Fuel-System);...
  • Page 171 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com rise above ca. 1250mbar abs (expected: ca. 2400mbar). 523912 Burner dosing valve (DV2) downstream pressure sensor; plausibility error Sensor error burner dosing valve (DV2) downstream pressure sensor; signal range...
  • Page 172 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com 523933 Fuel Balance Control integrator injector 5 (in firing order); minimum value exceeded Fuel Balance Control integrator injector 6 (in firing order); maximum value...
  • Page 173 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com exceeded 523990 Fuel Balance Control integrator injector 8 (in firing order); minimum value exceeded 524011 Zerofuel calibration injector 7 (in firing order); maximum value exceeded 524011 Zerofuel calibration injector 7 (in firing order);...
  • Page 174 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com...

  • Page 175: Electrical System Diagram

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com CHAPTER ELECTRICAL SYSTEM DIAGRAM...

  • Page 176: Request For The Electrical Wiring Diagram

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com REQUEST FOR THE ELECTRICAL WIRING DIAGRAM Request the wiring diagram by contacting the assistance service and/or the Manufacturer, indicating the reason for the request.

  • Page 177: Hydraulic System Diagram

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com CHAPTER HYDRAULIC SYSTEM DIAGRAM...

  • Page 178: Request For Hydraulic System Diagram

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com REQUEST FOR HYDRAULIC SYSTEM DIAGRAM Request the hydraulic diagram by contacting the assistance service and/or the Manufacturer, indicating the reason for the request.

  • Page 179: Scheduled Maintenance Coupons

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com CHAPTER SCHEDULED MAINTENANCE COUPONS...

  • Page 180: Implemented Scheduled Maintenance Coupons

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com IMPLEMENTED SCHEDULED MAINTENANCE COUPONS Fill in the tables below for each required intervention on the maintenance schedule. The following must be indicated: •...
  • Page 181 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com TYPE OF INTERVENTION EXECUTOR Name______________________________________  First intervention Surname___________________________________  500  1000 Company__________________________________  1500  2000  3000 Date _____ /_____ /______...
  • Page 182 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com TYPE OF INTERVENTION EXECUTOR Name______________________________________  First intervention Surname___________________________________  500  1000 Company__________________________________  1500  2000  3000 Date _____ /_____ /______...
  • Page 183 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com TYPE OF INTERVENTION EXECUTOR Name______________________________________  First intervention Surname___________________________________  500  1000 Company__________________________________  1500  2000  3000 Date _____ /_____ /______...
  • Page 184 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com TYPE OF INTERVENTION EXECUTOR Name______________________________________  First intervention Surname___________________________________  500  1000 Company__________________________________  1500  2000  3000 Date _____ /_____ /______...
  • Page 185 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com TYPE OF INTERVENTION EXECUTOR Name______________________________________  First intervention Surname___________________________________  500  1000 Company__________________________________  1500  2000  3000 Date _____ /_____ /______...
  • Page 186 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com TYPE OF INTERVENTION EXECUTOR Name______________________________________  First intervention Surname___________________________________  500  1000 Company__________________________________  1500  2000  3000 Date _____ /_____ /______...
  • Page 187 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com TYPE OF INTERVENTION EXECUTOR Name______________________________________  First intervention Surname___________________________________  500  1000 Company__________________________________  1500  2000  3000 Date _____ /_____ /______...
  • Page 188 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com TYPE OF INTERVENTION EXECUTOR Name______________________________________  First intervention Surname___________________________________  500  1000 Company__________________________________  1500  2000  3000 Date _____ /_____ /______...
  • Page 189 Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com TYPE OF INTERVENTION EXECUTOR Name______________________________________  First intervention Surname___________________________________  500  1000 Company___________________________________  1500  2000  3000 Date _____ /_____ /______...

  • Page 190: Machine Receipt Card

    Snorkel International, LLC Model: Snorkel SR9244 SR1054 2009 Roseport Road Part Number: 159-0037-000 Elwood, KS 66024 www.snorkellifts.com MACHINE RECEIPT CARD The client is obliged to complete all fields (in block letters) of the table and send it by postal mail or e-mail to Snorkel service.
  • Page 191 All parts returning should be still in a factory state, free of any alteration to the original design. If the parts are subject to repair it will need to be pre authorized by the Snorkel Product Sup- port Group and or Warranty Department prior to the repair being completed.
  • Page 192 10. Reimbursement policy, labor will be paid at 75% of posted hourly shop rate. Travel time will be paid at $50 per hour up to a maximum of 3 hours. Snorkel will pay 1 hour of troubleshooting time per warranty claim, unless expressly agreed otherwise in writing and in advance by Snorkel’s Warranty Department.
  • Page 193 Snorkel will not cover leaks from fittings, hoses and any other connection points after the unit has been in service for 90 days or 150 hours of operation which ever comes first.
  • Page 194 Distributor/SSC/Dealer. Warranty support should be from the Distributor/SSC/Dealer from whom the Snorkel product was purchased. Where Snorkel equipment is supplied directly from the factory the end customer, or if unable to contact the Distributor/SSC/Dealer, may contact the Snorkel Warranty Department for further assistance.
  • Page 196 Local Distributor / Lokaler Vertiebshändler / Distributeur local El Distribuidor local / ll Distributore locale EUROPE, MIDDLE EAST AFRICA & ASIA PHONE: +44 (0) 845 1550 058 FAX: +44 (0) 845 1557 756 NORTH & SOUTH AMERICA PHONE: +1 785 989 3000 TOLL FREE: +1 800 255 0317 FAX: +1 785 989 3070 AUSTRALIA...

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