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OPERATOR'S and MAINTENANCE
MANUAL
Part Number 159-0037-000
February 2019
Replaces January 2019

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Summarization of Contents

General Information
Preliminary Information
Details document identification, symbols, ownership, and validity.
The Manufacturer
Information about the company that produces the machine.
The Dealer
Information related to the machine's dealer.
CE Certification
Details on the machine's compliance with European directives.
Operator Training
Requirements for operator qualifications and training.
Machine Identification
Information on how to identify the machine.
Noise Levels
Technical details regarding the noise levels of the machine.
Vibration Levels
Technical details regarding the vibration levels of the machine.
Technical Specifications
Detailed technical specifications of the machine.
Regulatory References
References to relevant regulatory standards and directives.
Safety Guidelines
Intended Use of the Machine
Specifies the correct and intended uses for the machine.
Unintended Use
Outlines forbidden uses and actions that are dangerous.
Limits of Use
Defines operational limits, including temperature and wind conditions.
General Regulations for Use
General rules and guidelines for operating the machine safely.
Working on Site
Safety considerations and requirements for working on site.
Maneuvering on Uneven Ground
Guidelines for maneuvering the machine on uneven surfaces.
Maneuvering on a Transversal Slope
Procedures for maneuvering on transversal slopes.
Maneuvering on a Longitudinal Slope
Procedures for maneuvering on longitudinal slopes.
In Case of Tipping Over
Instructions on what to do if the machine tips over.
Preparing to Drive
Steps and checks before starting to drive the machine.
Opening the Back Window
How to open the rear window of the cabin.
Heating and Air Conditioning
Operation and controls for the cabin's heating and AC system.
Safety Decals
Explains the meaning and importance of various safety decals.
Load Chart
Information on understanding and using the machine's load chart.
Anti-Tip System
Details about the machine's anti-tip system and its operation.
Transporting the Machine
Procedures for loading and unloading the machine for transport.
General Safety Warnings
Broad safety warnings and precautions for machine operation.
Checking Engine Start Up
Steps for safely starting the machine's engine.
Movement in Reverse Drive
Safety considerations for operating the machine in reverse.
Refuelling the Machine
Procedures and safety guidelines for refueling the machine.
Fuel Quality (Diesel)
Specifications for the type of diesel fuel to be used.
Storing the Machine
Guidelines for storing the machine when not in use.
Machine Demolition
Procedures for safe demolition and disposal of the machine.
Using the Machine
General information on how to use the machine.
Road Circulation
Regulations and safety for operating the machine on roads.
Controls and General Regulations
Description of the Controls
Detailed description of all machine controls and their functions.
Description of the Right Front Dashboard
Explanation of the components on the right front dashboard.
On Board Computer
Overview of the on-board computer system and its features.
Main Page
Details of the main screen displayed by the on-board computer.
Machine's Forward Movement and Street Mode
Information on forward movement and selecting street mode.
Boom Lifted Mode
Description of the 'boom lifted' mode and its operational parameters.
Agri Mode (Optional)
Information on the optional AGRI mode for machine operation.
Bucket Mode
Details on activating and using the BUCKET mode.
Menu Page
Overview of the menu structure and navigation for the on-board computer.
Language Page
How to select the display language for the on-board computer.
Configuration Page
Adjusting display brightness and back-lighting settings.
Software Version Page
Information on how to check the software version of the system.
Engine Page
Displays operating conditions of the DEUTZ diesel engine.
SCR Parameters Page
Information on the status of the exhaust gas post-treatment system.
Diesel Regeneration Page
Explains the diesel regeneration process for the SCR system.
IAS – Idle Auto Stop Page (Optional)
Details on the optional Idle Auto Stop function.
Engine Errors Page
Indicates error codes detected by the engine's diagnostic system.
Vehicle Errors Page
Lists possible errors detected on the vehicle's systems.
Inputs Page
Displays analogue and digital input values from the control system.
FNR Mode Page
Allows selection of forward movement mode (stalk or joystick).
Constant Flow
Optional function for constant oil flow for hydraulic services.
Safety Warnings
On-board computer warnings indicating compromised safety conditions.
Right Front Dashboard
Description of controls on the right front dashboard.
First Right Side Dashboard
Details of controls found on the first right side dashboard.
Second Right Side Dashboard
Details of controls on the second right side dashboard.
Top Right Side Dashboard
Details of controls on the top right side dashboard.
Pedals
Description and function of the machine's pedals.
Joystick
Operation of the joystick for boom and accessory movements.
Joystick (Optional)
Optional joystick functions and modes.
Operating the Machine
Start Up
Step-by-step guide for starting the machine's engine.
Forward Drive or Reverse Drive
How to select and operate forward and reverse drive.
Steering
Explanation of the different steering modes available.
Selecting the Driving Mode
Options for selecting different driving modes (Drive, ECO, Handling, Creeper).
Levelling the Machine
Procedure for leveling the machine for stable operation.
Locking Rear Axle Oscillation (Optional)
How to lock the rear axle oscillation for stability.
Outriggers
Function and operation of the machine's outriggers.
Accessory Coupling and Release
Procedures for attaching and detaching accessories.
Stacking
Instructions on how to stack loads with the machine.
Limits of Machine Use
Defines the operational limits and capacities of the machine.
Post-Treatment of the Exhaust Gas
Information on the exhaust gas post-treatment system.
What to Do and Not Do
General guidelines on prohibited actions and recommended practices.
How to Verify Anti-Tip Device Functionality
Procedure to test the functionality of the anti-tip device.
Towing the Machine
Instructions and precautions for towing the machine.
Maintenance Procedures
General Information
General guidelines and safety precautions for maintenance.
Thermal Risk
Warnings and precautions related to thermal risks during maintenance.
Pressurised Liquids
Safety information regarding pressurized liquids.
Exhaust Gas Hazards
Hazards associated with exhaust gases during maintenance.
Battery Handling Precautions
Safety procedures for handling the machine's battery.
External Battery Start-Up
Procedure for starting the machine with an external battery.
In Case of Fire
Actions to take in case of a fire involving the machine.
Maintenance with Engine Off
Steps for performing maintenance with the engine turned off.
Maintenance with Engine On
Precautions when performing maintenance with the engine running.
Respect the Environment
Guidelines for environmentally responsible disposal of materials.
Maintenance Schedule
Recommended schedule for routine maintenance operations.
Deutz Engine Maintenance
Maintenance procedures specific to the Deutz engine.
Heat Exchanger Maintenance
Maintenance and cleaning of the heat exchanger.
Checking Hydraulic Oil Level
Procedure for checking the hydraulic oil level.
Changing Hydraulic Oil
Steps for changing the hydraulic oil in the machine.
Visual Inspection for Hydraulic Oil Leaks
How to visually inspect the hydraulic system for oil leaks.
Replacing Return Hydraulic Oil Filter Cartridge
Steps for replacing the return hydraulic oil filter cartridge.
Cleaning or Replacing Oil Tank Vent Cartridge
Procedure for cleaning or replacing the oil tank vent cartridge.
Replacing Hydrostatic Pump Oil Cartridge/Filter
Steps for replacing the hydrostatic pump oil cartridge or filter.
Cleaning and Replacing Engine Air Filter Cartridge
How to clean and replace the engine air filter cartridge.
Replacing Cabin Air Filter
Instructions for replacing the cabin air filter.
AdBlue® (DEF) Refueling
Procedures for refueling the AdBlue® (DEF) tank.
Cooling System Filling
Steps for filling the machine's cooling system.
AdBlue® (DEF) Feed Pump Filtering Cartridge Replacement
How to replace the AdBlue® (DEF) feed pump filtering cartridge.
Greasing and Lubrication
Guidelines and procedures for greasing and lubrication.
Lubricant/Liquid Characteristics
Technical characteristics of lubricants and liquids used in the machine.
Axles Maintenance
Information on axle maintenance and oil level checks.
Torque and Greasing of Cardan Shaft Cross
Procedures for torquing screws and greasing the cardan shaft cross.
Recharging the Air Conditioning
Steps for recharging the air conditioning system.
Checking Tire Pressure and Nut Torque
How to check tire pressure and wheel nut torque.
Battery Inspection, Charging, and Replacement
Procedures for inspecting, charging, and replacing the battery.
Fuse Holder Card
Information on the fuse holder and relay cards.
List of Transmission Errors
A list of transmission error codes and their descriptions.
Engine Errors
List of main engine error codes and their meanings.
Electrical System Diagram
Request for Electrical Wiring Diagram
How to request the electrical wiring diagram.
Hydraulic System Diagram
Request for Hydraulic System Diagram
How to request the hydraulic system diagram.
Scheduled Maintenance Coupons
Implemented Scheduled Maintenance Coupons
Forms for recording implemented scheduled maintenance.

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