Snorkel A46JE Operator's Manual
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Snorkel A46JE Operator's Manual

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ANSI/CSA/CE/AS/NZS
Replaces ANSI 0260954 December 2017
Replaces CE 0260998 February 2016
OPERATOR'S
OPERATOR'S
MANUAL
Part Number 0260954
April 2020

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  • Page 1 OPERATOR’S OPERATOR’S MANUAL Part Number 0260954 ANSI/CSA/CE/AS/NZS April 2020 Replaces ANSI 0260954 December 2017 Replaces CE 0260998 February 2016...

  • Page 2: Proposition 65 Warning

    The aerial platform is not electrically insulated. Death or serious injury will result from contact with, or inadequate clearance from, an energized conductor. Do not go closer than the minimum safe approach distance as defined by the Minimum Safe Approach Distance sections in Chapter 3–Safety. Regard all conductors as energized.
  • Page 3 ADANGER Do NOT Go Closer Than The Do NOT Operate Outside Do NOT Operate in Minimum Safe Approach Distance During a Thunderstorm Windy or Gusty Conditions Do NOT Add Anything That Do NOT Drive an Elevated MEWP on Do NOT Operate an Elevated Do NOT Operate a Stowed Will Increase Wind Loading Soft, Uneven or Sloping Surfaces...

  • Page 4: Fall Restraint Lanyard Anchor Points

    Fall Restraint Lanyard Anchor Points All fall restraint lanyard anchor points on Snorkel aerial work platforms have been tested with a force of 3,650 lbs (16.3 kN) per person. See below examples of anchor points used on Snorkel machines with their corresponding per person rating.

  • Page 5: Safety Rules

    It is designed for repair and assembly jobs and assignments at overhead workplaces (ceilings, cranes, roof structures, buildings etc.). Uses or alterations to the aerial work platform must be approved by Snorkel. THIS AERIAL WORK PLATFORM IS NOT INSULATED! For this reason it is imperative to keep a safe distance from live parts of electrical equipment! Exceeding the specified permissible maximum load is prohibited! See “Platform Capacity”...

  • Page 7: Table Of Contents

    Platform Overload Warning Light ......25 Ground Fault Circuit Interrupter ........14 Override Switch .............25 Platform Overload Sensing System......14 Tilt Alarm ...............25 Tilt Alarm/Warning Lights ..........15 Platform Foot Switch ..........25 Horn ................15 Driving and Platform Work Lights ......25 Drive Motion Alarm ...........15 A46JE – 0260954...
  • Page 8 Inspection and Maintenance Schedules ....40 Appendix B – EC Declaration of Conformity Chapter 9 – Operation Appendix C – Inspection Checklists Cold Weather Start-Up ..........41 Manually Warming The Hydraulic System ....41 Limited Warranty Preparing for Operation ..........41 A46JE – 0260954...

  • Page 9: Chapter 1 - Introduction

    Additional copies of this manual may be ordered from • Become proficient in knowledge and actual operation Snorkel. Supply the model and manual part number from before using the aerial platform on the job. the front cover to assure that the correct manual will be supplied.

  • Page 10: Maintenance

    Inspection Record (PDIR). The PDIR inspection the aerial platform. is performed by Snorkel, or it’s agent, before the machine is delivered to the customer. A completed PDIR form can Caution be obtained, by request, from the sales agent.

  • Page 11: Chapter 2 - Specifications

    Serial Number Placard On Rear of Turntable Serial Number • Model Number Lanyard Anchors Operator’s Manual Lower Controls Diagnostic Display Platform Foot Switch Front Power to Platform Inlet Battery Disconnect Switch Tie-Down/Lifting Rear Battery Lugs Charger Plug Left Side A46JE – 0260954...

  • Page 12: Working Envelope

    Chapter 2 – Specifications Working Envelope (16.7) (15.2) (13.7) (12.2) (10.7) (9.1) (7.6) (6.1) (4.6) (3.0) (1.5) Feet (1.5) (3.0) (4.6) (6.1) (7.6) (9.1) (Meters) A46JE – 0260954...

  • Page 13: General Specifications

    Retract – CE/AS/NZS 26 to 30 seconds At work station below 100 dB(A) Platform rotation – ANSI 14 to 18 seconds Platform rotation – CE/AS/NZS 16 to 20 seconds Group Classification Heavy Duty – intended life 100,000 load cycles A46JE – 0260954...
  • Page 14 Chapter 2 – Specifications A46JE – 0260954...

  • Page 15: Chapter 3 - Safety

    6.10 Over 200kV to 350kV Over 350kV to 500kV 7.62 10.67 Over 500kV to 750kV Over 750kV to 1000kV 13.72 Table 1 – Minimum Safe Approach Distance Denotes prohibited zone Figure 3 – Minimum Safe Approach Distance A46JE – 0260954...

  • Page 16: Minimum Safe Approach Distance - As/Nzs

    Tree branches move. Power lines whistle. It is difficult to open an 10,8~13,9 38,9~50,0 35.5~45.5 24.5~31 umbrella. 13,9~17,2 50,0~61,9 45.5~56.5 31.~38.5 Whole trees sway. It is difficult to walk against the wind. Figure 2 – Beaufort Scale A46JE – 0260954...

  • Page 17: Operation

    • Do not engage in any form of horseplay or permit riders any place other than in the platform. A46JE – 0260954...

  • Page 18: Electrical System

    Snorkel. Do not place your hand or any part of your body in front Do not use the aerial platform as a crane, hoist, jack, or of escaping hydraulic fluid.
  • Page 19 Never operate the machine when wind speeds exceed the machine’s wind rating. Modifications to the aerial work platform are prohibited or permissible only at the approval by Snorkel. Do not operate the aerial platform in windy or gusty conditions. Do not add anything to the aerial platform...
  • Page 20 Chapter 3 – Safety A46JE – 0260954...

  • Page 21: Chapter 4 - Safety Devices

    Platform Foot Switch At the upper controls, the emergency stop is a two-posi- tion push button (refer to Figure 4.2). Step down on the platform foot switch (refer to Figure 4.3) to activate the upper controls. A46JE – 0260954...

  • Page 22: Guardrails

    The electrical power outlets at the platform (refer to Figure ble. Death or serious injury will result from a tip-over 4.4) contains a ground fault circuit interrupter (GFCI) to accident. Do not exceed the capacity values indicated provide protection for personnel. on the platform rating placard. A46JE – 0260954...

  • Page 23: Tilt Alarm/Warning Lights

    The horn is operational when the machine is set up for panel. operation from the upper controls. Snorkel Guard The Snorkel Guard (refer to Figure 4.5) is a mechanically Platform Overload/ activated guarding system which offers an additional level Tilt Warning Light Horn Switch of protection to the operator at the upper controls.
  • Page 24 Chapter 4 – Safety Devices A46JE – 0260954...

  • Page 25: Chapter 5 - Gauges And Displays

    Figure 5.3 – Battery Disconnect Panel Hydraulic Fluid Filter Gauge The fluid filter gauge (refer to Figure 5.4) is located on the control valve behind the cover on the right side of the turntable. Figure 5.2 – Upper Controls A46JE – 0260954...

  • Page 26: Hydraulic Fluid Level Sight Gauge

    Otherwise, the cylinders act as large reservoirs for hydraulic fluid making the level appear too low. The fluid level should be visible in the sight gauge. A46JE – 0260954...

  • Page 27: Chapter 6 - Batteries

    (1.5 mm) or larger extension cord. The exten- sion cord must be as short as possible and in good • Very high temperatures can cause thermal run away electrical condition. which may lead to an explosion or fire. A46JE – 0260954...
  • Page 28 • As the batteries become charged, the indicator light for each level of charge will blink until its level is reached and then remain lit. • When the batteries are fully charged, all three lights on the battery charge indicator will be lit. A46JE – 0260954...

  • Page 29: Chapter 7 - Controls

    • Hold the switch downward to lower the riser booms. be operated from the lower controls. The following are located on the lower control panel: Boom Elevation Switch The boom elevation switch (refer to Figure 7.2) is used • Emergency stop button • Controls selector switch A46JE – 0260954...

  • Page 30: Boom Extension Switch

    LCD Display Platform Overload/ Tilt Warning Light Boom Elevation Switch Emergency Power Switch Boom Extension Switch Riser Switch Ground Operation Switch Platform Level Switch Platform Rotation Switch Rotation Switch Jib Articulation Switch Figure 7.2 – Lower Controls A46JE – 0260954...

  • Page 31: Circuit Breaker Reset Buttons

    • To steer to the right, hold down the right side of the trips repeatedly. steer switch. Push the button to reset the circuit breaker. • To steer to the left, hold down the left side of the steer switch. A46JE – 0260954...

  • Page 32: Drive Range Switch

    The switch is spring • Riser raise/lower returned to the center off position. • Jib raise/lower • Platform rotate/level • Hold the switch upward to raise the main boom. • Hold the switch downward to lower the main boom. A46JE – 0260954...

  • Page 33: Boom Extension Switch

    The platform level switch (refer to Figure 7.5) is used to level the platform floor with respect to the ground. The • Hold the switch upward to override the Snorkel Guard switch is spring returned to the center off position.
  • Page 34 Chapter 7 – Controls A46JE – 0260954...

  • Page 35: Chapter 8 - Prestart Inspection

    4. Make certain ANSI publication “Manual of Responsibil- be kept clean. ities for Dealers, Owners, Users, Operators, Lessors and Lessees of ANSI/SIA A92.5-2006 Boom-Support- ed Elevating Work Platforms” is in the manual holder. A46JE – 0260954...

  • Page 36: Battery Fluid Level

    (refer to Figure 8.3). 3. Insert the key into the control selector switch and turn it to the upper control position. 4. At the upper controls pull the emergency stop button outward (refer to Figure 8.5). A46JE – 0260954...

  • Page 37: Cables And Wiring Harness

    The hydraulic reservoir is inside the right side of the chassis. Fluid Level To inspect the fluid level: 1. Make sure the aerial platform is fully stowed on a level surface. 2. Remove the drive control compartment cover at the rear of the chassis. A46JE – 0260954...

  • Page 38: Tires And Wheels

    1. Check the wheel lug nuts to see that none are miss- damaged or malfunctioning. ing, damaged, or loose. 5. Test the operation of each function in both directions. 2. Carefully inspect for large holes or cuts where foam is coming out of the tire. A46JE – 0260954...

  • Page 39: Emergency Stop

    3. Turn the control selector switch to the upper control position. At the upper controls, pull the emergency 1. Visually inspect all fasteners to see that none are stop button outward and step on the foot switch to missing or loose. verify operation of the lights. A46JE – 0260954...

  • Page 40: Upper Control Station

    • Toeboards around the sides of the platform Emergency Horn Switch Top Rail Power Switch Fall Protection Anchors Gravity Gravity Gate Gate Override Switch Emergency Stop Button Mid Rail Platform Foot Switch Toeboard Figure 8.13 – Upper Controls Figure 8.12 – Guardrail System A46JE – 0260954...

  • Page 41: Emergency Stop

    4. Step down on the platform foot switch. 5. Step down on the platform foot switch. 5. Press down on the Snorkel Guard rail and verify that: 6. Test the operation of each control in both directions from the upper controls.

  • Page 42: Electrical Power Outlet

    Figure 8.15 – Electrical Power Outlet al. Wear protective gloves and splash-proof safety glasses when using solvents. 2. Plug an electrical tool into the outlet and verify the power is off. A46JE – 0260954...
  • Page 43 Chapter 8 – Prestart Inspection 3. Remove wet paint overspray using a natural biode- Placard and decal kits are available from Snorkel. gradable solvent and a soft cloth. Safety related placards and decals are illustrated on the 4. Replace any missing or illegible placards or decals following pages.
  • Page 44 RECOMMENDATIONS CONTAINED IN THE MANUFACTURER'S MANUALS, YOUR EMPLOYER'S WORK RULES, AND APPLI- 0074210 CABLE GOVERNMENTAL REGULATIONS. HHHHHHHH 0323897 AN UNTRAINED OPERATOR SUBJECTS HIMSELF AND OTHERS TO 0150602 DEATH OR SERIOUS INJURY. 0323897 0323897 0323899 0323896 Left Side 0074210 0150602 0323896 A46JE – 0260954...
  • Page 45 Do not remove any weight from this machine. Any weight added must be distributed equally on each axle. Axle weights with machine in the stowed position. STEER AXLE DRIVE AXLE 0070901 0070901 0073298 Left Side 0074311 0161213 A46JE – 0260954...
  • Page 46 WARNING When machine is stopped Activate the necessary due to activation of the functions to move the Snorkel Guard system or platform away from the This override must only be used when all overload, immediately obstacle that caused the controls are released and in the neutral...

  • Page 47: Prestart Inspection Checklist

    No damage or deformation, proper operation Tow Kit In place, no damage or deformation Placards and Decals In place and readable Maintenance Table Key: P = Pass, F = Fail, R = Repaired Performed by: Date: Model Number: Serial Number: A46JE – 0260954...

  • Page 48: Inspection And Maintenance Schedules

    The inspection and maintenance schedule should be performed at the specified intervals and after prolonged periods of storage before returning the machine to ser- vice. Inspection and maintenance shall be performed by personnel who are trained and familiar with mechanical and electrical procedures. A46JE – 0260954...

  • Page 49: Chapter 9 - Operation

    The operator bears ultimate responsibility for ensuring that the aerial platform is properly set up for the particular conditions encountered. Cold Weather Start-Up If the ambient temperature is 32°F (0°C) or below, the hydraulic system oil may need to be warmed before operation. A46JE – 0260954...

  • Page 50: Upper Controls

    3. Attach the fall protection lanyard to one of the anchor points. Danger 4. Pull the emergency stop outward (refer to Figure 9.2). The aerial platform can tip over if it becomes unsta- ble. Death or serious injury will result from a tip-over A46JE – 0260954...

  • Page 51: Drive Speeds

    • To avoid a sudden speed change from high to low boom speed, always bring the machine to a stop Use the following procedure to operate the drive and before raising the booms from the stowed position. steer functions. A46JE – 0260954...

  • Page 52: Drive Motion Alarm

    (50 feet in 42.5 seconds) when any of the Snorkel Guard booms are out of the stowed position. The Snorkel Guard (refer to Figure 9.2.) is a mechanically activated guarding system which offers an additional level Drive Motion Alarm of protection to the operator at the upper controls.

  • Page 53: Gradeability

    4. Activate the necessary functions to move the platform away from the obstacle that caused the Snorkel as shown in Figure 9.4. Guard activation or if due to an overload fault, retract Driving on a Slope the booms then lower in a safe condition.

  • Page 54: Calculating Percent Grade

    • before attempting to climb an unknown grade Machine Gradeability The gradeability specification for the A46JE aerial plat- • if it is believed that there is a malfunction to determine forms is 30%. An actual gradeability of 30%, indicates that...

  • Page 55: Driving Lights

    1. Ensure that the platform is fully lowered. 2. Park the machine on a firm level surface, preferably under cover, secure against vandals, children and unauthorized operation. 3. Turn the controls selector switch to OFF and remove the key to prevent unauthorized operation. A46JE – 0260954...
  • Page 56 Chapter 9 – Operation A46JE – 0260954...

  • Page 57: Chapter 10 - Stowing And Transporting

    Drive the aerial platform onto the transport vehicle if the Danger ramp incline is within the 30 percent grade capability of the aerial platform. The aerial platform can tip over if it becomes unstable. Death or serious injury will result from a tip-over ac- A46JE – 0260954...

  • Page 58: Winching

    (refer to Figure 10.3). Turn the plate • The empty vehicle weight is stamped on the serial over so the nipple points inward. Reinstall the two bolts. number placard and is listed in Chapter 2. A46JE – 0260954...

  • Page 59: Securing For Transport

    • Careful rigging of the spreaders is required to 9. Use chains or straps to securely fasten the aerial plat- prevent machine damage. form to the transport vehicle using the tie-down lugs A46JE – 0260954...

  • Page 60: Storage

    No service is required when storing, or removing the machine from service, for less than one week. If the machine functions are not cycled for longer than one week: y Grease exposed cylinder rods with a light, white lithium grease. y Periodically charge the batteries. A46JE – 0260954...

  • Page 61: Chapter 11 - Emergency Operation

    Figure 11.3). 2. Place the key in the controls selector switch (refer to Figure 11.2) and turn it to the lower control position. Emergency Power Switch Override Switch Emergency Stop Button Snorkel Guard Figure 11.3 – Upper Controls A46JE – 0260954...

  • Page 62: Override Switch

    Death or serious injury will result from becom- ing trapped between components. Do not attach the The lower controls are not affected by the Snorkel Guard tow bar to the tow vehicle until the counterweight is activation.
  • Page 63 Reinstall the two 11.5. bolts. 14. Unfasten the tow vehicle from the machine and re- place the tow bar on the storage cradles. 15. Verify that the drive system operates properly. Bolt Disconnect Plate Figure 11.5 – Drive Wheel A46JE – 0260954...
  • Page 64 Chapter 11 – Emergency Operation A46JE – 0260954...

  • Page 65: Chapter 12 - Troubleshooting

    • Place the control selector switch in the upper control position. From the upper controls: • Pull the emergency stop button out- ward. Platform foot switch not engaged. Step down on platform foot switch while operating controls. A46JE – 0260954...
  • Page 66 Let fluid cool before operating. Hydraulic system component failure. Stow the machine and do not operate until repairs are made. Severe hydraulic leak. Failure of hose, tube, fitting, seal, etc. Do not operate machine until repairs are made. A46JE – 0260954...

  • Page 67: Appendix A - Glossary

    This system includes a harness or belt, lanyard, qualified person – a person, who by reason of knowledge, experience, and a lanyard anchor. Federal OSHA, ANSI, and Snorkel require the use of or training is familiar with the operation to be performed and the hazards additional fall protection beyond the platform guardrails on boom supported involved.
  • Page 68 Appendix A – Glossary A46JE – 0260954...

  • Page 69: Appendix B - Ec Declaration Of Conformity

    Appendix B – EC Declaration of Conformity A46JE – 0260954...
  • Page 70 Appendix B – EC Declaration of Conformity A46JE – 0260954...

  • Page 71: Appendix C - Inspection Checklists

    No damage or deformation, proper operation Tow Kit In place, no damage or deformation Placards and Decals In place and readable Maintenance Table Key: P = Pass, F = Fail, R = Repaired Performed by: Date: Model Number: Serial Number: A46JE – 0260954...
  • Page 72 Hydraulic oil reservoir filler/breather Verify that all fasteners are in place and are tight Hydraulic oil reservoir fluid level Check for proper level Above 10°F (-13°C) – ISO VG32 Below 10°F (-13°C) – ISO VG15 Continued on next page... A46JE – 0260954...
  • Page 73 Jib boom lift Up – Down Check for proper operation Boom extension In – Out Check for proper operation Platform leveling Up – Down Check for proper operation Platform rotation CW – CCW Check for proper operation A46JE – 0260954...
  • Page 74 Check for proper operation All motion warning alarm Check for proper operation Flashing light Check for proper operation Maintenance Table Key: P = Pass, F = Fail, R = Repaired Performed by: Date: Model Number: Serial Number: A46JE – 0260954...
  • Page 75 Platform controller Check smooth operation & speeds Batteries Check specific gravity 1.260/1.275 at 80° F Charging system Check operation Maintenance Table Key: P = Pass, F = Fail, R = Repaired Performed by: Date: Model Number: Serial Number: A46JE – 0260954...
  • Page 76 Level Pressure: install gauge between Level: valve and slave cylinder 2,000-2,050 psi Gear hubs Replace fluid Gear Lubricant – SAE Grade 80W-90 Maintenance Table Key: P = Pass, F = Fail, R = Repaired Performed by: Date: Model Number: Serial Number: A46JE – 0260954...
  • Page 77 All parts returning should be still in a factory state, free of any alteration to the original design. If the parts are subject to repair it will need to be pre authorized by the Snorkel Product Sup- port Group and or Warranty Department prior to the repair being completed.
  • Page 78 10. Reimbursement policy, labor will be paid at 75% of posted hourly shop rate. Travel time will be paid at $50 per hour up to a maximum of 3 hours. Snorkel will pay 1 hour of troubleshooting time per warranty claim, unless expressly agreed otherwise in writing and in advance by Snorkel’s Warranty Department.
  • Page 79 Snorkel will not cover leaks from fittings, hoses and any other connection points after the unit has been in service for 90 days or 150 hours of operation which ever comes first.

  • Page 80: Limited Warranty

    Distributor/SSC/Dealer. Warranty support should be from the Distributor/SSC/Dealer from whom the Snorkel product was purchased. Where Snorkel equipment is supplied directly from the factory the end customer, or if unable to contact the Distributor/SSC/Dealer, may contact the Snorkel Warranty Department for further assistance.
  • Page 82 Local Distributor / Lokaler Vertiebshändler / Distributeur local El Distribuidor local / ll Distributore locale EUROPE, MIDDLE EAST AFRICA & ASIA PHONE: +44 (0) 845 1550 058 FAX: +44 (0) 845 1557 756 NORTH & SOUTH AMERICA PHONE: +1 785 989 3000 TOLL FREE: +1 800 255 0317 FAX: +1 785 989 3070 AUSTRALIA...

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