Snorkel S3370BE Parts & Service Manual
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Snorkel S3370BE Parts & Service Manual

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See also: Operating Manual
Diesel
Bi-Energy 24V DC
PARTS & SERVICE
MANUAL
Part Number 511123-200
June 08 ( Rev C )
Serial Number 10131 and after
Version II

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Summary of Contents for Snorkel S3370BE

  • Page 1 Diesel Bi-Energy 24V DC PARTS & SERVICE MANUAL Part Number 511123-200 June 08 ( Rev C ) Serial Number 10131 and after Version II...
  • Page 3 Please note: The Snorkel S2770-3370-RT is also sold as the UpRight X-27-33-RT/BE Series in some regions. Therefore any reference to the UpRight X-27-33-RT/BE series also applies to the Snorkel S2770-3370-RT. Snorkel, Vigo Centre Birtley Road Washington Tyne & Wear NE38 9DA...

  • Page 4: Limited Warranty

    Dealer rental fleet, whichever comes first. Any part or parts which, upon examination by the Snorkel Service Department, are found to be defective, will be replaced or repaired, at the sole discretion of Snorkel, through its local Authorized Dealer at no charge.

  • Page 5: Table Of Contents

    Table of Contents Table of Contents General Specifications Installation and connection ....17 Seal replacement instructions ....18 General Specifications SR3370 .
  • Page 6 Table of Contents Section 2. - Hydraulics Section 4. - General Options Hydraulic assembly ......2-2 AC outlet at platform, 230 volt .

  • Page 7: General Specifications

    General Specifications General Specifications SR3370 SPECIFICATIONS SR3370 12.12m 39' 2” Nominal working height 1200mm 48” Roll out deck size 0 to 4.5kph 0 to 2.8mph Drive speed (below 2.4m) 0 to 0.35kph 0 to 0.22mph Drive speed (above 2.4m) 450kg 990lbs Safe working load - Main deck...

  • Page 8: General Specifications Sr2770

    General Specifications General Specifications SR2770 SPECIFICATIONS SR2770 10.28m 33' 9” Nominal working height 1200mm 48” Roll out deck size 0 to 4.5kph 0 to 2.8mph Drive speed (below 2.4m) 0 to 0.9kph 0 to 0.6mph Drive speed (above 2.4m) 580kg 1280lbs Safe working load - Main deck...

  • Page 9: Engine Data

    General Specifications Engine Data ENGINE MAKE KUBOTA(gasoline) KUBOTA (LPG) KUBOTA (diesel) Model DF752 D902 Fuel gasoline diesel Fuel Grade Unleaded 85 octane ASTM Grade 2-D S5000 (motor method) Gas Processors Tier 4 Compliance: Association Standard Low Sulpher 2140 Do not use gasoline ASTM Grade 2-D S500 blended with methyl Category: special...
  • Page 10 © Snorkel – all rights reserved Printed in New Zealand...

  • Page 11: Maintenance Information

    This Maintenance and Repair Parts manual covers operated valves. current production machines only. While Snorkel has attempted in every way to Electrical confirm that all information in this manual is correct, Electrical (Section 3), contains listings and...

  • Page 12: Maintenance Schedules

    - blocked or the weight removed by a suitable lifting device before disconnecting the Maintenance schedules hydraulic hose from the motor/pump unit to the lift Snorkel has established a Preventive Maintenance cylinder. Schedule that includes: When raising a portion of the machine, be sure that Daily Maintenance (Operator’s Inspection)

  • Page 13: Daily Maintenance

    Maintenance Information Daily Maintenance Pre-operational inspection (Set the KEY SWITCH to off before starting this inspection). COMPONENTS SERVICE REQUIRED Fuel level Visually inspect Fuel filter (diesel engines only) Visually inspect (condition) Fuel leaks Visually inspect (hoses, connections, etc) Engine Oil Check oil level (between dipstick lines) Engine coolant Check fluid level and radiator hoses...

  • Page 14: 90 Day Or 150 Hour Maintenance

    Maintenance Information 90 Day or 150 Hour Maintenance (Trained Service Technician) COMPONENTS SERVICE REQUIRED RECOMMENDED LUBRICANT OR FURTHER INSTRUCTIONS Daily maintenance Perform maintenance as per schedule Preventive inspection Perform inspection, complete form Retain copy of checklist maintenance checklist Placards & decals inspection Inspect using drawing and parts listing Replace any missing or in section 1 (repair parts)

  • Page 15: Lubricants

    The drawing locates the lubrication points of the SR Lubricants Lubrication Specific lubricants as recommended by Snorkel, Refer to the above lubrication drawing for location should be used in maintaining your unit. If in doubt of the following item numbers.

  • Page 16: Engines (Item 5)

    DANGER If questions still remain, contact Snorkel for further Lead-acid batteries contain sulfuric acid information.
  • Page 17 Maintenance Information DANGER Lead-acid batteries produce flammable and explosive gases. NEVER allow smoking, flames or sparks around batteries. SR3370 & SR2770 – 13184B Rev D page 13...

  • Page 18: Preventive Inspection Maintenance

    Maintenance Information Preventive inspection maintenance 90 day or 150 hour checklist OK OK - No Service Required Serial Number Corrective Action Required Corrected, (Record description of corrective action). Inspection Procedures Codes CHECK (1) Weld cracks, dents and/or rust BASE CONTROL STATION (2) Installation Key switch, main power ON - OFF (4) (3) Leaks...
  • Page 19 Maintenance Information CHECK CHECK ENGINE HYDRAULIC RESERVOIR & RETURN FILTER Air filter (5) Translucent hydraulic oil reservoir (3,5) Belts and hoses (5) Filler/breather cap (6) Hydraulic pump (4) Hydraulic fluid level (2,5) Engine oil (5) Return filter (2,5,6) Engine START - STOP (4) Return filter element (5) Electric throttle (4) Engine coolant level (5)

  • Page 20: Torque Chart

    Maintenance Information Torque chart PROPERTY CLASS 8.8 PROPERTY CLASS 10.9 TENSILE STRESS NOM SIZE TORQUE (N.m) TORQUE (N.m) CLAMP CLAMP AREA LOAD LOAD PITCH LUBED LUBED (mm ) k=0.15 k=0.15 k=0.20 k=0.20 x 0.5 5.03 2 200 1.32 0.99 2 990 1.79 1.34 M3.5 x 0.6...

  • Page 21: Servicing Stc Fittings

    NOTE: 5. Check the Back-Up-Ring B to ensure it is An STC release tool kit is available from Snorkel, not damaged. Verify that it is at the front of Part Number 12791K the O-Ring groove prior to reconnecting the fitting.

  • Page 22: Seal Replacement Instructions

    Maintenance Information 2. Align the STC fitting on the hose assembly Inspect to verify proper location of O-Ring in with the STC connector, and push the hose the connector (See Figure 3). Leakage could fitting into the mating STC connector until occur if installed incorrectly.

  • Page 23: Auto Level System Troubleshooting

    Maintenance Information Auto Level System Troubleshooting WARNING If the auto level system fails to level the Incorrect use of the EZcal could lead to machine there could be electrical or safety issues and result in damage to the hydraulic problems. machine.

  • Page 24: Ezcal Auto Level Calibration Procedure

    ACCESS LEVEL 1 NOTE: If none of the above indicates a problem contact 7. Press [RIGHT ARROW] twice to select Snorkel or your local service agent. machine setup The display screen will show: EZcal auto level calibration procedure DANGER...
  • Page 25 Maintenance Information MACHINE SETUP: CALIBRATE LEVEL: CHANGE DEFAULTS YES:ENTER.NO:ESC 9. Press [ENTER] 14. Press [ESC] to abort the calibration or The display screen will show: [ENTER] to proceed with the calibration process. If [ENTER] is selected the display screen DEFAULTS: should show: 1=SR2770 CALIBRATE LEVEL:...

  • Page 26: To Order Service Or Repair Parts

    Maintenance Information To order service or repair parts Manuals When placing an order for service or repair parts, Manuals are available from Snorkel to support any please have the following information available for of the machines that we produce. your machine.

  • Page 27: Section 1. - Repair Parts

    Section 1. - Repair Parts Section 1 Chassis assembly ......1-2 Chassis assembly drawing ....1-3 Chassis assembly drawing, no stabilisers .
  • Page 28 Chassis assembly Chassis assembly Item Part No Description 361012055 Bolt, metric, M12 x 24, C8.8 3603-12 Washer, plain, M12 x 24 3611-2 Nut, nyloc, M12 1273-1 Bubble level 3604-04035 Screw, pan head, M4 x 35, ZP 3603-04 Washer, plain, M4 x 11, ZP 3611-04 Nut, nyloc, M4 12445...
  • Page 29 WHEEL & TYRE ASSEMBLY SEE PAGES 1-6 & 1-7 ARTICULATING AXLE ASSEMBLY & WHEEL & TYRE ASSEMBLY SEE PAGES 1-8 & 1-9 STABILISER ASSEMBLY SEE PAGES 1-22 & 1-23 TITLE Chassis Assembly Snorkel Models SR3370 & SR2770, V2 Page 1-3...
  • Page 30 STEER AXLE ASSEMBLY & WHEEL & TYRE ASSEMBLY SEE PAGES 1-6 & 1-7 ARTICULATING AXLE ASSEMBLY & WHEEL & TYRE ASSEMBLY SEE PAGES 1-8 & 1-9 TITLE Chassis Assembly Machines without Stabilisers Page 1-4 Snorkel Models SR3370 & SR2770, V2...
  • Page 31 Chassis assembly no stabilisers Chassis assembly no stabilisers Item Part No Description 361012055 Bolt, metric, M12 x 24, C8.8 3603-12 Washer, plain, M12 x 24 3611-2 Nut, nyloc, M12 1273-1 Bubble level 3604-04035 Screw, pan head, M4 x 35, ZP 3603-04 Washer, plain, M4 x 11, ZP 3611-04...
  • Page 32 Steer axle assembly Steer axle assembly Item Part No. Description 11492-1 Lock tab 11699A Steer cylinder assembly 12555-9 Steer axle, lower plate 12556 Tie rod weld 12558 Steer hub weld, right 12562 Wheel hub front 12563 Wheel tyre assembly, right hand, foam filled 12564 Wheel tyre assembly, left hand, foam filled 12570...
  • Page 33 Steer axle assembly drawing TITLE Steer Axle Assembly Snorkel Models SR3370 Page 1-7 & SR2770, V2...
  • Page 34 Articulating axle assembly drawing TITLE Articulating Axle Assembly Snorkel Models SR3370 & SR2770, V2 Page 1-8...
  • Page 35 Articulating axle assembly Articulating axle assembly Item Part No. Description 11642A Axle cylinder assembly 11794 Mounting bracket, magnetic switch 12557 Swing arm 12557-10 Motor cover 12561 Wheel hub, rear 12563 Wheel tyre assembly, right hand, foam filled 12564 Wheel tyre assembly, left hand, foam filled 12571 Motor, hydraulic braked 12769-1...
  • Page 36 Control & hydraulic cabinet assembly Control & hydraulic cabinet assembly Item Part No Description 302-0049 Switch, battery disconnect 2022-005 Clamp, cushion, 50mm 2069 Anti-corrosive pads 3602-06 Hex nut, metric, M6, plated 3603-06 Washer, plain, M6 x 16 3603-08 Washer, plain, M8 x 19 3603-10 Washer, plain, M10 x 24 3604-05012...
  • Page 37 Control & hydraulic cabinet assembly drawing STABILISER OPTION ONLY STABILISER OPTION ONLY TITLE Control & Hydraulic Cabinet Assembly Page 1-11 SR3370 & SR2770 - V2...
  • Page 38 Engine cabinet assembly drawing TITLE Engine Cabinet Assembly Snorkel Models SR3370 & SR2770, V2 Page 1-12...

  • Page 39: Engine Cabinet Assembly

    Engine cabinet assembly Engine cabinet assembly Item Part No Description 3603-06 Washer, plain, M6 x 16, ZP 3603-08 Washer, plain, M8 x 19, ZP 3603-10 Washer, plain, M10 x 24, ZP 3605-08 Washer, spring, M8 3610-06016 Bolt, M6 x 16, C8.8, ZP 3610-06020 Bolt, M6 x 20, C8.8, ZP 3610-08020...

  • Page 40: Cable Operated Emergency Bleed Down Sr3370

    Cable operated emergency bleed down SR3370 Cable operated emergency bleed down SR3370 Item Part No Description 12726 Bleed down handle 12724 Bridge plate 12722 Bleed down cable (short) to lower lift cylinder 12723 Bleed down cable (long) to upper lift cylinder 12722 Bleed down cable (short) lower lift cylinder 12723...

  • Page 41: Cable Operated Bleed Down Drawing, Sr3370

    Cable operated bleed down drawing, SR3370 Cable operated bleed down drawing, SR3370 SR3370 & SR2770 – 13184B Rev D page 1 - 15...

  • Page 42: Cable Operated Emergency Bleed Down Sr2770

    Cable operated emergency bleed down SR2770 Cable operated emergency bleed down SR2770 Item Part No Description 12748 Bleed down handle and cable to lift cylinder 12748 Bleed down cable 3603-06 Washer, plain, M6 x 16 3605-06 Washer, spring, M6 3610-06012 Bolt, M6 x 12, C8.8, ZP 12648 Valve lever...

  • Page 43: Cable Operated Bleed Down Drawing, Sr2770

    Cable operated bleed down drawing, SR2770 Cable operated bleed down drawing, SR2770 SR3370 & SR2770 – 13184B Rev D page 1 - 17...
  • Page 44 © Snorkel – all rights reserved Printed in New Zealand...

  • Page 45: Scissor Stack Tees Sr3370

    Scissor stack tees SR3370 Scissor stack tees SR3370 Item Part No. Description 13037 Adjustable flow control valve 6991-004 Adapter, 3/8" BSTM -> 3/4" JICF 7019-004 Adapter, 3/8" BSPTM -> 3/4" JICM 6988-001 Tee, bulkhead run, 3/4" JICM 6988-002 Tee, bulkhead run, 9/16" JICM 3603-20 Washer, plain, M20 x 37, ZP Lower...

  • Page 46: Scissor Stack Assembly Sr3370

    Scissor stack assembly SR3370 Scissor stack assembly SR3370 Item Part No Description 12746A Cylinder assembly, SR, lift 9292 Pin, 38.1 x 200mm, 10mm keeper 3610-10020 Bolt, M6 x 20, C8.8 ZP 11492-3 Locktab M10 8626 Pin keeper, 10mm, plated 3610-10120 Bolt, M10 x 120, C8.8 ZP 3603-10 Washer, flat, M10 x 24 ZP...
  • Page 47 Scissor stack assembly drawing SR3370 SCISSOR ARM BUSHING Fit bushes to all arms, inners and outers TITLE Scissor Arm Assembly Snorkel Model SR3370, V2 Page 1-21...
  • Page 48 Scissor stack assembly drawing SR2770 SCISSOR ARM BUSHING Fit bushes to all arms, inners and outers TITLE Scissor Arm Assembly Page 1-22 Snorkel Model SR2770, V2...

  • Page 49: Scissor Stack Assembly Sr2770

    Scissor stack assembly SR2770 Scissor stack assembly SR2770 Item Part No Description 12746A Cylinder assembly, SR lift 9292 Pin, 38.1 x 200mm, 10mm keeper 3610-10020 Bolt, M10 x 20, C8.8 ZP 11492-3 Locktab, M10 8626 Pin keeper, 10mm, plated 3610-10120 Bolt, M10 x 120, C8.8 ZP 3603-10 Washer, flat, M10 x 24 ZP...
  • Page 50 Stabiliser assembly Stabiliser assembly Item Part No Description Note: All parts are "Per Stabiliser Housing", (4 housings per machine) 3610-10030 Bolt, M10 x 30, C8.8 9911 Plug, RHS, 100 x 100 3603-06 Washer, flat 12036-5 Sliding spacer 3604-03016 Screw, pan head M3 x 16 11492-4 Locktab, dual, 10mm 3610-06110...
  • Page 51 Stabiliser assembly drawing TITLE Stabiliser assembly Snorkel Models SR3370 & SR2770, V2 Page 1-25...
  • Page 52 Platform assembly drawing SR3370 ONLY TITLE Platform Assembly Snorkel Models SR3370 & SR2770, V2 Page 1-26...

  • Page 53: Platform Assembly

    Platform assembly Platform assembly Item Part No Description 60630-019 Washer, plain, 1 & 1/4" 3603-06 Washer, plain, M6 x 16, ZP 3603-10 Washer, plain, M10 x 24, ZP 3603-12 Washer, plain, M12x 24, ZP 3605-06 Washer, spring, M6 3606-06020 Screw, countersunk socket head, M6 x 20, stainless steel 3610-05016 Bolt, M5 x 16, C4.6, ZP 3610-06016...

  • Page 54: Fuel Tank Assembly, Diesel Fuel

    Fuel tank assembly, diesel fuel Fuel tank assembly, diesel fuel Item Part No Description 3618-11 Hose clamp, 11-12mm, ZP 13106-1 Fuel tank 13108-04 Plug, 1/4" NPTM 13109 Fuel return weld 605256 Cap, vented 967309 Male elbow, 5/16" x 1/4", BSPT 605726 Decal, Diesel fuel only 476706...

  • Page 55: Upper Control Box Mounting Assembly

    Upper control box mounting assembly Upper control box mounting assembly Item Part No. Description 3603-06 Washer, plain, M6 x 16, ZP 3605-06 Washer, spring, M6 3610-06012 Bolt, metric, M6 x 12, C8.8, ZP 3610-06020 Bolt, metric, M6 x 20, C8.8, ZP 3611-06 Nut, nyloc, M6 11690-16...

  • Page 56: Placards And Decals Installation

    Placards and decals installation Placards and decals installation Item Part No Description 1843 Decal, warning New Zealand only 9428 Decal, electrical hazard Australia only 9208 Decal, water 96924-9 Decal, warning stripes yellow/black 0070901E Decal, serial number 9751 Decal, New Zealand made 508218-000 Decal, SR3370 508217-000...

  • Page 57: Placards And Decals Drawing

    Placards and decals drawing RIGHT HAND SIDE Placards and decals drawing LEFT HAND SIDE REAR END FRONT END SR3370 & SR2770 – 13184B Rev D page 1 - 31...
  • Page 58 Cabinet assembly Cabinet assembly Item Part No Description 13165A Cabinet assembly, control, SRxx70 V2 12938A Cabinet aqssembly, engine, SRxx70 V2 12937 Engine assembly, D902, SRxx70 3610-10025 Bolt, M10 x 25, C8.8 3611-10 Nut, nyloc, M10 3603-10 Washer, flat, M10 x 24, ZP 5560179 Washer, special 3610-10025...
  • Page 59 Cabinet assembly drawing TITLE Cabinet Assembly Snorkel Models SR3370 Page 1-33 & SR2770, V2...
  • Page 60 Engine assembly drawing TITLE Engine Assembly Kubota D902 Snorkel Models SR3370 & SR2770, V2 Page 1-34...

  • Page 61: Engine Assembly, Kubota D902

    Engine assembly, Kubota D902 Engine assembly, Kubota D902 Item Part No. Description 3040174 Solenoid, 24V Plug in relay base on engine loom 3602-08 Nut, metric, M8, plated 3603-06 Washer, flat, M6 x 16 3603-08 Washer, flat, M8 x 19 3603-10 Washer, flat, M10 x 24 3605-08 Washer, spring, M8...
  • Page 62 © Snorkel – all rights reserved Printed in New Zealand...
  • Page 63 Section 2. - Hydraulics Section 2 Hydraulic assembly ......2-2 4 wheel drive hydraulic schematic drawing..2-3 Hose Part Numbers and Colour Codes.

  • Page 64: Hydraulic Assembly

    Hydraulic assembly Hydraulic assembly Item Part No Description 12568A Stabiliser valve block assembly 12568-1 Stabiliser directional valve Item Part No Description 13161A Main manifold valve block assembly, V2 12567-1 Stabiliser enable valve 12567-2 Stabiliser check valve 12567-3 Steering flow control 12567-4 Steering directional valve 12567-5...

  • Page 65: Wheel Drive Hydraulic Schematic Drawing

    13161 MAIN MANIFOLD NOTE 1: SR3370 = 2200PSI, SR2770 = 2800PSI NOTE 2: Adjustable Flow Control SR3370 CE Units Only TITLE Hydraulic schematic NOTE 3: Main Relief SR3370 = 3200PSI, SR2770 = 3100PSI Snorkel Models SR3370 & SR2770 - V2 Page 2-3...

  • Page 67: Hose Part Numbers And Colour Codes

    As such colour 1 is the closest to the fitting, Hose part numbers and colour codes colour 2 the next colour then 3, 4 etc… Snorkel Colour ID Hose Use Part Number Colour 1 Colour 2...

  • Page 68: Manifold Assembly, Main

    Manifold assembly, main Manifold assembly, main Item Part No Description 13161A Main manifold valve block assembly, V2 12567-1 Stabiliser enable valve 12567-2 Stabiliser check valve 12567-3 Steering flow control 12567-4 Steering directional valve 12567-5 Steering relief shuttle 12567-6 Steering pilot check 12567-2 Steering relief check 12567-8...

  • Page 69: Manifold Assembly, Main Drawing

    Manifold assembly, main drawing Manifold assembly, main drawing SR3370 & SR2770 – 13184B Rev D page 2 - 7...

  • Page 70: Manifold Assembly, 4 Wheel Drive

    Manifold assembly, 4 wheel drive Manifold assembly, 4 wheel drive Item Part No Description 13162A 4 wheel drive manifold block assembly, V2 12770-350606 Adapter, 90 elbow, 9/16" UNO -> 3/8" STCF 12770-330806 Adapter, straight, 3/4" UNO -> 3/8" STCF 12770-330606 Adapter, straight, 9/16"...

  • Page 71: Manifold Assembly, Stabilisers

    Manifold assembly, stabilisers Manifold assembly, stabilisers Item Part No Description 12568A Stabiliser valve block assembly 12568-1 Stabiliser directional valve 12770-330606 Adapter, straight, 9/16" UNO -> 3/8" STCF 12770-330808 Adapter, straight, 3/4" UNO -> 1/2" STCF SR3370 & SR2770 – 13184B Rev D page 2 - 9...

  • Page 72: Hydraulic Oil Tank Assembly

    Hydraulic oil tank assembly Hydraulic oil tank assembly Item Part No Description 3603-06 Washer, plain, M6 x 16, ZP 3603-10 Washer, plain, M10 x 24, ZP 3610-10050 Bolt, M10 x 50, C8.8, ZP 3611-06 Nut, nyloc, M6 3611-10 Nut, nyloc, M10 3618-11 Hose clamp, 11 - 25mm, ZP 3618-26...

  • Page 73: Hydraulic Oil Tank Assembly Drawing

    Hydraulic oil tank assembly drawing Hydraulic oil tank assembly drawing H Y D R A U C H E L IC F L U F L U ID L E V E U S E L E V P R E IT H M IU P L A...

  • Page 74: Steer Axle Cylinder

    Steer axle cylinder Steer axle cylinder Item Part No. Description 3624-27 Permaglide bush 12770-340406 Adapter, male SAE to female STC 11699 Steer cylinder 12770-330406 Adapter, male SAE to female STC, straight 11699K Seal kit page 2 - 12 Rev D SR3370 &...

  • Page 75: Axle Cylinder

    Axle cylinder Axle cylinder Item Part No. Description 3626-3 Flanged permaglide bush 11368-2 Solenoid valve and coil (Prior to Serial Number NZ070116) 12835-1 Cartridge (from Serial Number NZ070116) 12835-2 Coil (from Serial Number NZ070116) 11642 Axle cylinder 12770-350606 Adapter, Male SAE to female STC, 90 adjustable 11642K Seal kit...

  • Page 76: Main Lift Cylinder Assembly

    Main lift cylinder assembly Main lift cylinder assembly Item Part No Description 3603-06 Washer, plain, M6 x 16, ZP 3605-06 Washer, spring, M6 3610-06012 Bolt, M16 x 12, C8.8, ZP 7031-001 Adaptor, elbow 90 9/16 JICM -> 9/16 UNO 7035-001 Plug 12770-340808 Adaptor, elbow 45...

  • Page 77: Section 3. - Electrical

    Section 3. - Electrical Section 3 Looms ........3-2 Electrical schematic drawing, auto level .

  • Page 78: Looms

    Looms Looms Item Part No. Description 12731-11 Loom, base, SR2770 & SR3370, V2, machines with stabilisers only 12768-11 Loom, control cable, 17.8m, SR2770, V2 12768-10 Loom, control cable, 20m, SR3370, V2 12731-6 Loom, engine Kubota D902, SR2770 & SR3370, V2 12731-10 Loom, horn supply / earth, non CE machines 12789-1...

  • Page 79: Electrical Schematic Drawing, Auto Level

    P2-8 P2-9 TILT P2-10 OUTPUT P2-11 SPEED SWITCH GP106 J1.3 (J5R) HIGH OUTPUT OUTRIGGER VALVES A X L E S W I T C H S TITLE Electrical Schematic, Standard, Auto Level, Snorkel Models Page 3-3 SR3370 & SR2770, V2...

  • Page 80: Colour Coded Wiring Circuit Auto Level

    +12V Out RED/BLACK Run Solenoid (Hold) Run Solenoid (Pull) BLACK Run Solenoid Earth Run Solenoid (Pull) Starter Solenoid Glow Plug Temperature Sender Engine Casting TITLE Colour Coded Wiring Circuit Snorkel Models SR3370 & SR2770, V2 Machines with Stabilisers Page 3-5...

  • Page 81: Electrical Schematic Drawing, No Stabilisers

    T H R O T DRIVE REVERSE/RAISE DRIVE FORWARD/LOWER SPEED SWITCH J1.3 (J5R) HIGH OUTPUT A X L E S W I T C H E S TITLE Electrical Schematic, Standard, Snorkel Models SR3370 & SR2770, V2 Page 3-5 Machines without Stabilisers...

  • Page 82: Colour Coded Wiring Circuit, No Stabilisers

    +12V Out RED/BLACK Run Solenoid (Hold) Run Solenoid (Pull) BLACK Run Solenoid Earth Run Solenoid (Pull) Starter Solenoid Glow Plug Temperature Sender Engine Casting TITLE Colour Coded Wiring Circuit Snorkel Models SR3370 & SR2770, V2 Page 3-6 Machines without Stabilisers...

  • Page 84: Ground Control Box Assembly Drawing

    Ground control box assembly drawing CLIP OUT FOR GAS CLIP OUT ONLY FOR DUAL FUEL DUAL FUEL DUAL FUEL ONLY CLIP OUT FOR LP ONLY TITLE Ground control box assembly Snorkel Models SR3370 Page 3-8 & SR2770...

  • Page 85: Ground Control Box Assembly

    Ground control box assembly Ground control box assembly Item Part No Description Ground control box assembly, Kubota diesel units 560222 Ground box (see page 3 - 10) 560240 Decal, ground control 3040068 Circuit breaker 20 amp 3044167 Terminal #10 spade 16/14 wire SR3370 &...

  • Page 86: Ground Box

    Ground box Ground box Item Part No Description 560222 Ground box, complete 560229 Ground electrical box 560224 Alarm board/daughter board 560223 Relay board/mother board 3020013 Switch, toggle 446836 Switch, push/pull emergency stop, CE only 446826 Contact block, CE only 302-0015 Switch, toggle, SPST, (MON/OFF) 302-0016 Switch, toggle, SPDT, (M/OFF/M)

  • Page 87: Ground Box Drawing - Sheet 1

    Ground box drawing - sheet 1 TITLE Ground Box, Sheet 1 Snorkel Models SR3370 & SR2770 Page 3-11...

  • Page 88: Ground Box Drawing - Sheet 2

    Ground box drawing - sheet 2 TITLE Ground Box Sheet 2 Snorkel Models SR3370 Page 3-12 & SR2770...

  • Page 90: Platform Control Box Assembly

    Platform control box assembly Platform control box assembly Item Part No Description 560221 Platform control box assembly 560228 Platform control box 560332 Switch, push button 560225 Joystick controller 560376 Internal wire harness 446836 Switch, push/pull emergency stop 0070967 Corrosion inhibitor 3020097 Switch, toggle 560377...

  • Page 91: Sheet 1

    Platform Control Box Assembly drawing Sheet 1 AUTO STOW AUTO LEVEL lb lb TITLE Platform Control Box Assembly Sheet 1, Snorkel Models SR3370 & SR2770 Page 3-15...
  • Page 92 IF LOWER PLATFORM SWITCH IS MADE! NOTE: JS 18 T’S IN CONTROL CABLE TO J1.6 AND J12.1 NOTE: NOT USED ON MACHINES WITHOUT STABILISERS JS 7 JS 10 TITLE Platform Control Box Assembly Sheet 2, Snorkel Models Revised 16-08-2006 Page 3-16 SR3370 & SR2770...

  • Page 93: Section 4. - General Options

    Section 4. - General Options Section 4 AC outlet at platform, 230 volt ....4-2 AC outlet at platform 230V drawing... . . 4-3 Flashing light installation .

  • Page 94: Ac Outlet At Platform, 230 Volt

    AC outlet at platform, 230 volt AC outlet at platform, 230 volt Item Part No Description 10967-3 PDL enclosure 10967-1 Residual current device (with appliance inlet pins) 1814 M20 nylon cable gland 10967-2 Appliance inlet 2500-014 Switch outlet 1812 3 core x 1.5 tpe flex cable page 4 - 2 Rev D SR3370 &...

  • Page 95: Ac Outlet At Platform 230V Drawing

    AC outlet at platform 230V drawing AC outlet at platform 230V drawing RIGHT-HAND SIDE TOE BOARD DECK RCD MOUNTED AT BASE SR3370 & SR2770 – 13184B Rev D page 4 - 3...

  • Page 96: Flashing Light Installation

    Flashing light installation Flashing light installation Item Part No Description 1866-003 Flashing light 1866-004 Guard, flashing light 3603-05 Washer, plain, M5 x 12.5, ZP 3604-05020 Screw, pan head, M5 x 20, ZP 3611-05 Nut, nyloc, M5 304-0341 Terminal pin, male (not shown) page 4 - 4 Rev D SR3370 &...

  • Page 97: Fuel Gauge Option

    Fuel gauge option Fuel gauge option Item Part No Description 11507 Fuel gauge option 11430-9 Top plate fuel tank 0070483 Fuel gauge 11430-5 Gasket 11430-1 Base plate weld 3611-06 Nylock nut SR3370 & SR2770 – 13184B Rev D page 4 - 5...

  • Page 99: 24Volt Dc Option

    Section 4. - 24Volt DC Option 24Volt DC Option SR3370 & SR2770 – 13184B Rev D page 4 - 7...
  • Page 100 page 4 - 8 Rev D SR3370 & SR2770 – 13184B...

  • Page 101: Colour Coded Wiring Schematic

    = CRIMP TERMINAL ON DC/DC CONVERTER BLUE WIRE BLUE = FUSE POWER OUT TERMINAL = BATTERY +24V TERMINAL = BATTERY 0V = CONTACTOR COIL POSITIVE = CONTACTOR COIL GROUND TITLE Colour Coded Wiring Schematic 24V DC Option Page 4-9 Snorkel Models SR3370 & SR2770 V2...

  • Page 102: Control & Hydraulic Cabinet Assembly - 24Vdc

    Control & hydraulic cabinet assembly - 24VDC Control & hydraulic cabinet assembly - 24VDC Item Part No Description 302-0049 Switch, battery disconnect 3603-06 Washer, plain, M6 x 16 3603-08 Washer, plain, M8 x 19 3603-05 Washer, plain, M5 3604-05012 Screw, panhead, M5 x 12 3605-06 Washer, spring, M6 3606-05025...

  • Page 103: Drawing, 24Vdc Option

    Control & hydraulic cabinet assembly drawing, 24VDC option TITLE Control and Hydraulic Cabinet Assembly, 24V DC Option Page 4-11 Snorkel Models SR3370 & SR2770 V2...

  • Page 104: Battery Box Assembly Drawing, 24Vdc Option

    Battery box assembly drawing, 24VDC option TITLE Battery Box Assembly 24VDC Page 4-12 Snorkel Models SR3370 & SR2770, V2...

  • Page 105: Battery Box Assembly - 24Vdc Option

    Battery box assembly - 24VDC option Battery box assembly - 24VDC option Item Part No Description 3603-06 Washer, plain, M6 x 16 3603-08 Washer, plain, M8 x 19 3604-06020 Screw, M6 x 20 3610-08020 Bolt, M8 x 20, C8.8 ZP 3611-06 Nut, nylock, M6 3611-08...

  • Page 106: Battery Box Mounting - 24Vdc Option

    Battery box mounting - 24VDC option Battery box mounting - 24VDC option Item Part No Description 3610-10100 Bolt, M10 x 100, C8.8 3603-10 Washer, plain, M10 13233-60 Crush spacer 3611-10 Nut, nylock, M10 page 4 - 14 Rev D SR3370 & SR2770 – 13184B...

  • Page 107: Emergency Bleed Down Mounting, 24Vdc

    Emergency bleed down mounting, 24VDC Emergency bleed down mounting, 24VDC Item Part No Description 12818 Bleed down cover * 3610-08065 Bolt, M16 x 65, C8.8 3603-08 Washer, plain, M8 13233 Bleed down bracket, bolt on 13233-1 Bleed down bracket clamp 3611-08 Nut, nylock, M8 3610-06016...

  • Page 108: Relay Box Assembly, 24Vdc Option

    Relay box assembly, 24VDC option Relay box assembly, 24VDC option Item Part No Description 1650-010 Relay, 12V 1815 Compression gland, 25mm 3603-04 Washer, plain, M4 x 11, ZP 3604-04020 Screw, panhead, M4 x 20, ZP 3611-04 Nut, nylock, M4 3628-06 Nutsert, M6 11054 Relay...

  • Page 109: Relay Box Assembly Drawing, 24Vdc Option

    Relay box assembly drawing, 24VDC option Relay box assembly drawing, 24VDC option SR3370 & SR2770 – 13184B Rev D page 4 - 17...

  • Page 110: Unloader Valve 24Vdc Option

    Unloader valve 24VDC option Unloader valve 24VDC option Item Part No Description 13231 Unloader valve bracket 12910 Unloader valve 7025-003 Adapter, 3/4" UNO -> 3/4" JICM 7031-005 Adapter, 90 3/4" UNO -> 3/4" JICM 9501-1 Tee, 2 x 3/4" JICF, 1x 3/4" JICM run 7013-002 Adapter, 1/2"...
  • Page 111 Parts index - Page locator 230 Volt AC outlet at platform, 4-2 AC outlet at platform, 230 volt AC, 4-2 Decal and placards installation, 1-30 Gradeability, 2-3, 2-4 Ground clearance, 2-3, 2-4 Ground control box assembly, 3-9 Insulation rating, 2-3, 2-4 Joystick controller, 3-14 Key switch, 3-10 Lift time, 2-3, 2-4...
  • Page 112 Diesel Bi-Energy 24V DC ASSEMBLY ADDENDUM PARTS & SERVICE MANUAL June 08 ( Rev C ) Version II Serial Number 10131 and after...
  • Page 113 Table of Contents • Wiring diagram • Hydraulic circuit • Hosing additions • Hydraulic cabinet modifications • Lower control box modification • DC to DC converter terminals • Main manifold modification • Unloader valve assembly • Relay box assembly • Hydraulic cabinet assembly •...
  • Page 120 Lower Control Box Mod- SRxx70 V2 CE with 24VDC option Item Snorkel Part Description Vendor # 13240-03 Loom- Inner Control Box Mod 24V 13240-04 Loom- Link Wire 10114 Contact - NO Telemecanique ZBE-101 10118 Contact - NC Telemecanique ZBE-102 1814 Cable Gland –...
  • Page 121 2. Feed 13240-03 through the cable gland and wire up the box as below. Loom 13240-03 connects to S 1, S 2, S 3, S 5 and S C2-2 Link wires 13240-04 connects: S C2-1 to S C4-4 C3-4 to S C4-4 C3-3 to S C4-3...
  • Page 122 DC->DC converter terminations Item Snorkel # Description Vendor # 12707 24Vdc to 12Vdc Converter Redarc SMF-20 1853-011 Ring Terminal, M8 Utilux H4128 1853-010 Ring Terminal, M6 Utilux H4127 1853-005 QC tab, 6.3mm Utilux H2845 1853-111 Bullet Terminal, Female 5mm dia...
  • Page 123 13161A Main Manifold Modifications – SRxx70 V2 24V Option Item Snorkel Part # Description Vendor Id 12770-340808 Adapter, 45 deg, ¾ UNO to ½”STC Eaton FF3038-0808S 7031-007 Adapter, 90 deg, 9/16 UNO to ¾ JICM 1. Replace the existing fitting with the ones shown below.
  • Page 134 Local Distributor / Lokaler Vertiebshändler / Distributeur local El Distribuidor local / ll Distributore locale EUROPE, MIDDLE EAST AFRICA & ASIA PHONE: +44 (0) 845 1550 057 FAX: +44 (0) 845 1557 756 NORTH & SOUTH AMERICA PHONE: +1 785 989 3000 TOLL FREE: +1 800 225 0317 FAX: +1 785 989 3070 AUSTRALIA...

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