UPPER CONTROL PANEL ASSY ELEC - CE 2-19 UPPER CONTROL PANEL ASSEMBLY SL30- ADDITIONS 2-20 UPPER CONTROL PANEL ASSEMBLY SL26 - ADDITIONS 2-21 DECAL KIT SL26RTE - ENGLISH 2-22 DECAL KIT SL30RTE - ENGLISH 2-23 MAINTENANCE SERVICE AND REPAIR TROUBLESHOOTING...
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PARTS & SERVICES MANUAL Part Number 516123-200E Serial Number SL26RTE and after OCT 2019 Serial Number SL30RTE and after...
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SL26/30ERT SERVICE AND PARTS MANUAL FOREWORD This manual is divided into six sections namely; SECTION 1: INTRODUCTION General description and machine specifications. SECTION 2: OPERATION AND SPECIFICATION See seperate Operators Manual. SECTION 3: SERVICE AND REPAIR Preventative maintenance and service information. SECTION 4: TROUBLESHOOTING Causes and solutions to typical problems.
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Please understand that these warnings cannot cover all conceivable ways in which service, whether or not recommended by Snorkel, might be carried out, or of the possible hazardous consequences of each conceivable way, nor could snorkel investigate all such ways.
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INTRODUCTION PURPOSE The purpose of this service and parts manual is to provide instructions and illustrations for the operation and maintenance of this work platform manufactured by Snorkel. SCOPE The manual includes procedures for proper operation, maintenance, adjustment and repair of this product as well as recommended maintenance schedules and troubleshooting.
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INTRODUCTION PLATFORM CONTROLLER The platform controller contains the controls to operate the machine. It is located at the front of the platform. A complete explanations of control functions can be found in section 2. ELEVATING ASSEMBLY The platform is raised and lowered by the elevating assembly. The hydraulic pump driven by the engine, powers the cylinders.
SL26RTE SL30RTE PARTS MANUAL HYDRAULIC HOSE ASSEMBLY REPAIR PARTS HYDRAULIC HOSE ASSEMBLY Tue Feb 16 03:25:45 UTC 2021...
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SL26RTE SL30RTE PARTS MANUAL HYDRAULIC HOSE ASSEMBLY アイテム 部品番号 名前 数量 516116-000 HYDRAULIC HOSE ASSEMBLY Shown 515428-000 LHF motor drain to return manifold 515421-000 RHF motor drain to return manifold 515429-000 LHR motor drain to return manifold 515435-000 RHR motor drain to return manifold 510388-000 Lift cylinder to return manifold 515430-000 Brake port to manifold 515453-000 LHR BH to LH brake 515436-000 manifold to RHR brake 510393-000 Movement manifold to tilt cylinder -Left 515424-000 Steer cylinder to manifold 515425-000 Steer cylinder to manifold...
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SL26RTE SL30RTE PARTS MANUAL HYDRAULIC HOSE ASSEMBLY アイテム 部品番号 名前 数量 515434-000 Drive manifold MRRR to RR MOTOR 515431-000 Drive manifold MFRR to RR MOTOR 515432-000 Drive manifold MRRR to RR MOTOR 510414-000 Movement to drive manifold press 510415-000 Movement to drive manifold return 510418-000 Return filter to tank 516117-000 Tank to pump suction 510826-000 Lift TEE to axle float cylinder 510393-001 Movement manifold to tilt cylinder -Right 510393-002 Movement manifold to tilt cylinder Forward 510393-003 Movement manifold to tilt cylinder Retract...
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SL26RTE SL30RTE PARTS MANUAL CHASSIS ASSY SL26/30SL REPAIR PARTS CHASSIS ASSY SL26/30SL Tue Feb 16 03:25:45 UTC 2021...
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SL26RTE SL30RTE PARTS MANUAL CHASSIS ASSY SL26/30SL アイテム 部品番号 名前 数量 069129-001 Wheel, left hand (Marking) 069129-011 Wheel, left hand (Non- Marking),Before SN SL26-01- 00044, SL30-01-00112 515377-001 Wheel, left hand (Non- Marking),After SN SL26-01- 00045, SL30-01-00113 069129-003 Wheel, left hand ANSI 062642-001 Bushing, motor mount 505201-000 Drive motor, rear 011257-014 Bolt, drive motor, rear 063905-101 Steer cylinder 512318-000 Bushing, axle/Motor mount 510333-000 Steering link arm 505564-000 Motor mount 505202-000 Drive motor, front 064812-000 Hub, front...
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SL26RTE SL30RTE PARTS MANUAL CHASSIS ASSY SL26/30SL アイテム 部品番号 名前 数量 064345-100 Tilt cylinder 509445-000 Bearing spacer 064349-000 Bearing spacer 505046-000 Nut, steering linkage 057052-130 Bolt, front motor mount 056069-012 WASHER DIN125A M12 ZP 011238-005 Washer, rear motor 056064-012 NUT HEX M12 X 1.75 GR 10.9 SELF LOCKING DIN 985 064347-000 Level cover plate 064384-000 Channel 509462-000 Bottom axle pin 011782-001 Bearing thrust washer 064294-004 Actuator lever 15-0489 Location pad 503995-000 Bracket, proximity switch...
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SL26RTE SL30RTE PARTS MANUAL LOWER CONTROL PANEL ASSY ELEC - CE REPAIR PARTS 画像が存在しません LOWER CONTROL PANEL ASSY ELEC - CE Tue Feb 16 03:25:46 UTC 2021...
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SL26RTE SL30RTE PARTS MANUAL LOWER CONTROL PANEL ASSY ELEC - CE アイテム 部品番号 名前 数量 516047-000 LOWER CONTROL ASSY ELEC Shown 514488-000 LCB weldment 3020016 Switch, Toggle - Honeywell INTI- 3020080 TOGGLE SWITCH 3087803 EZCal Panel - Trionics 512543-000 3 POS'N KEY SWITCH - STAYPUT 1 3028810 PUSH/PULL EMERGENCY STOP 516048-000 LCB FRONT PANEL 505082-014 Button HD screw M5 x 14 LG 512366-000 4 WAY PANEL PLUG 13485-05 Trionics - GP400 514622-000 2 way connector Deutsch...
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SL26RTE SL30RTE PARTS MANUAL LOWER CONTROL PANEL ASSY ELEC - CE LOWER CONTROL PANEL ASSY ELEC - CE Tue Feb 16 03:25:46 UTC 2021...
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SL26RTE SL30RTE PARTS MANUAL LOWER CONTROL PANEL ASSY ELEC - CE アイテム 部品番号 名前 数量 509755-000 Mate-N-lock socket contact 516049-001 OVERLAY 100338-013 CRIMP PIN DEUTSCH 514994-000 BLADE FUSE HOLDER (Not Illustrated) 509740-001 15 AMP BLADE FUSE (Not Illustrated) LOWER CONTROL PANEL ASSY ELEC - CE Tue Feb 16 03:25:46 UTC 2021...
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SL26RTE SL30RTE PARTS MANUAL STEER, AXLE FLOAT & TILT CYLINDER REPAIR PARTS STEER, AXLE FLOAT & TILT CYLINDER Tue Feb 16 03:25:46 UTC 2021...
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SL26RTE SL30RTE PARTS MANUAL STEER, AXLE FLOAT & TILT CYLINDER アイテム 部品番号 名前 数量 063905-010 Seal kit - steer cylinder 064345-010 Seal kit - tilt cylinder 064346-010 Seal kit - axle float cylinder 063905-101 Steer cylinder 064345-100 Tilt cylinder 064346-100 Axle float cylinder STEER, AXLE FLOAT & TILT CYLINDER Tue Feb 16 03:25:46 UTC 2021...
SL26RTE SL30RTE PARTS MANUAL CONTROL MODULE ASSEMBLY アイテム 部品番号 名前 数量 3618-32 Hose Clamp 34-37mm 12716-13 Top Plate 515293-000 Cabinet Support 8342416 Latch, Adjustable Trigger, Key 508CH 3040269 Boot Cable Entry Black I/O GA 300840 Lock Out Lever Assembly 502197-000 M8 x 300 hook bolt 064040-000 Angle battery hold down 11470 LEFT HAND HINGE WELDMENT, UPPER 11470-1 RIGHT HAND HINGE WELDMENT, UPPER 11558 Hydraulic Tank Assembly 062299-002 BATTERY 12vdc 11679 Cabinet Door - Small 11680 Cabinet Door - Large...
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SL26RTE SL30RTE PARTS MANUAL CONTROL MODULE ASSEMBLY アイテム 部品番号 名前 数量 515611-000 BEACON ASSY AMBER CONTROL MODULE ASSEMBLY Tue Feb 16 03:25:46 UTC 2021...
SL26RTE SL30RTE PARTS MANUAL FUEL TANK ASSEMBLY - DIESEL REPAIR PARTS FUEL TANK ASSEMBLY - DIESEL Tue Feb 16 03:25:47 UTC 2021...
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SL26RTE SL30RTE PARTS MANUAL FUEL TANK ASSEMBLY - DIESEL アイテム 部品番号 名前 数量 13106-2a FUEL TANK ASSEMBLY - DIESEL Shown 3618-11 Hose Clamp 11-25mm ZP 13106-1 Fuel Tank 13108-04 Plug - 1/4 NPTM 13109 Fuel Return Weld 605256 Cap, Vented 967309 Male Elbow 5/16" x 1/4" BSPT FUEL TANK ASSEMBLY - DIESEL Tue Feb 16 03:25:47 UTC 2021...
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SL26RTE SL30RTE PARTS MANUAL HYDRAULIC VALVE BLOCK MOVEMENT SLE REPAIR PARTS HYDRAULIC VALVE BLOCK MOVEMENT SLE Tue Feb 16 03:25:48 UTC 2021 2-10...
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SL26RTE SL30RTE PARTS MANUAL ELEVATING ASSEMBLY SL30SL アイテム 部品番号 名前 数量 064530-000 Lower boom (Before SL30-01- 00168 ) 513192-000 Lower boom (After SL30-01- 00177+ inc.00169,00173) 515780-000 Lower boom (After SN SL30SL- 01-00212) On SL30RTE from first build 064542-000 Channel, wire cover (lower boom) 1 064093-000 Pivot pin, cylinder rod - lower boom 064531-001 Lower tension bar (Before SL30- 01-00168 ) 513236-000 Lower tension bar (After SL30- 01-00177+ inc.00169,00173) 014918-048 Bolt (roller, boom rest) 064356-000 Roller pin (Before SN SL26SL-01- 00111 / SL30SL-01-00211) Not used on SLRTE 027931-057 Bushing, roller (Before SN...
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SL26RTE SL30RTE PARTS MANUAL ELEVATING ASSEMBLY SL30SL アイテム 部品番号 名前 数量 014918-056 Bolt,1 - 8 UNC x 7 504559-000 Overload EZfit angle transducer 504560-000 Overload 3000 PSI pressure transducer 515549-000 Lower boom support (After SN SL26SL-01-00112 / SL30SL-01- 00212) On SLRTE from first build ELEVATING ASSEMBLY SL30SL Tue Feb 16 03:25:48 UTC 2021 2-14...
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SL26RTE SL30RTE PARTS MANUAL HYDRAULIC CYLINDER ASSEMBLY - MAIN LIFT REPAIR PARTS HYDRAULIC CYLINDER ASSEMBLY - MAIN LIFT Tue Feb 16 03:25:49 UTC 2021 2-15...
SL26RTE SL30RTE PARTS MANUAL PLATFORM ASSEMBLY SL26SL PLATFORM ASSEMBLY SL26SL Tue Feb 16 03:25:49 UTC 2021 2-17...
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SL26RTE SL30RTE PARTS MANUAL PLATFORM ASSEMBLY SL26SL アイテム 部品番号 名前 数量 514743-000 Aluminium/Nylon Black Brush Strip PLATFORM ASSEMBLY SL26SL Tue Feb 16 03:25:49 UTC 2021 2-17...
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SL26RTE SL30RTE PARTS MANUAL PLATFORM ASSEMBLY - SLIDE OUT SECTION REPAIR PARTS PLATFORM ASSEMBLY - SLIDE OUT SECTION Tue Feb 16 03:25:49 UTC 2021 2-18...
SL26RTE SL30RTE PARTS MANUAL PLATFORM ASSEMBLY - SLIDE OUT SECTION アイテム 部品番号 名前 数量 064617-002 PLATFORM ASSEMBLY - SLIDE Shown OUT SECTION SL26SL 064785-000 Side rail 064778-000 Front rail 064763-000 Deck weldment (Before SN SL26SL-01-xxxx00092) 515824-000 Deck Slide Out Weldment (After SN SL26SL-01-xxxx00093) 064761-000 Floor (Aluminium) 063727-000 Block 064233-000 Wheel (narrow) 064234-000 Wheel (wide) 064235-000 Washer 064776-000 Tube, rail support 064425-000 Slide bracket (Before SN SL26SL-...
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SL26RTE SL30RTE PARTS MANUAL PLATFORM ASSEMBLY - SLIDE OUT SECTION アイテム 部品番号 名前 数量 064773-000 Handle bracket 026553-008 Pop rivet - 3/16 diameter 1/2 - 5/8 grip 026553-002 Pop rivet - 3/16 diameter 1/8 - 1/4 grip 011240-004 Flat washer 1/4 standard 064240-001 Bushing 011254-018 Screw - Cap 3/8 - 16 x 2 1/4 011254-032 Screw - CAP 3/8 - 16 x 4 011254-010 Screw - CAP 3/8 - 16 x 1 1/4 067695-000 Spacer 011248-004 Locknut - 1/4 - 20 011252-014 Screw - 1/4 - 20 UNC hex hd x 1 011248-006 Locknut - 3/8 - 16 011240-006 Flat washer 3/8 standard...
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SL26RTE SL30RTE PARTS MANUAL UPPER CONTROL PANEL ASSY ELEC - CE REPAIR PARTS UPPER CONTROL PANEL ASSY ELEC - CE Tue Feb 16 03:25:50 UTC 2021 2-19...
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SL26RTE SL30RTE PARTS MANUAL UPPER CONTROL PANEL ASSY ELEC - CE アイテム 部品番号 名前 数量 516041-000 UPPER CONTROL PANEL SLE Shown 516043-000 SL26E UPPER CONTROL PANEL 3028933 Joystick - I Axis, Deadman Guard 512934-000 LED RED 12V 512935-000 LED GREEN 12V 510542-000 PUSHBUTTON BLACK C/W 1 N/O CON 3028810 PUSH/PULL EMERGENCY STOP 3020080 TOGGLE SWITCH 514485-000 SL UCB enclosure 056066-005 Nut NylockNut DIN985 M5 8.0 Zi 4 056069-005 Washer SteelFlatWasher...
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SL26RTE SL30RTE PARTS MANUAL UPPER CONTROL PANEL ASSY ELEC - CE アイテム 部品番号 名前 数量 514945-000 Joystick harness 516042-000 CAN840 Display 516044-000 MOLEX 39-01-2085 UPPER CONTROL PANEL ASSY ELEC - CE Tue Feb 16 03:25:50 UTC 2021 2-19...
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SL26RTE SL30RTE PARTS MANUAL UPPER CONTROL PANEL ASSEMBLY SL30- ADDITIONS REPAIR PARTS UPPER CONTROL PANEL ASSEMBLY SL30- ADDITIONS Tue Feb 16 03:25:50 UTC 2021 2-20...
SL26RTE SL30RTE PARTS MANUAL UPPER CONTROL PANEL ASSEMBLY SL30- ADDITIONS アイテム 部品番号 名前 数量 514521-000 UPPER CONTROL PANEL Shown ASSEMBLY SL30- ADDITIONS 514521-001 UCB mount side plate 514521-002 UCB mount base 514521-003 UCB mount fillet 302544 Pin & Lock 14002 Wrist Support UPPER CONTROL PANEL ASSEMBLY SL30- ADDITIONS Tue Feb 16 03:25:50 UTC 2021...
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SL26RTE SL30RTE PARTS MANUAL UPPER CONTROL PANEL ASSEMBLY SL26 - ADDITIONS REPAIR PARTS UPPER CONTROL PANEL ASSEMBLY SL26 - ADDITIONS Tue Feb 16 03:25:50 UTC 2021 2-21...
SL26RTE SL30RTE PARTS MANUAL UPPER CONTROL PANEL ASSEMBLY SL26 - ADDITIONS アイテム 部品番号 名前 数量 514938-000 UPPER CONTROL PANEL Shown ASSEMBLY SL26 - ADDITIONS 514938-001 UCB mount side plate 514521-002 UCB mount base 514521-003 UCB mount fillet 302544 Pin & Lock 14002 Wrist Support UPPER CONTROL PANEL ASSEMBLY SL26 - ADDITIONS Tue Feb 16 03:25:50 UTC 2021...
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SL26RTE SL30RTE PARTS MANUAL DECAL KIT SL26RTE - ENGLISH REPAIR PARTS DECAL KIT SL26RTE - ENGLISH Tue Feb 16 03:25:51 UTC 2021 2-22...
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SL26RTE SL30RTE PARTS MANUAL DECAL KIT SL26RTE - ENGLISH アイテム 部品番号 名前 数量 516215-000 DECAL KIT SL26RTE - ENGLISH Shown 515980-001 Decal, Snorkel SL26RTE 515980-000 Decal, Snorkel SL26RTE 515335-100 Decal, QR Barcode, English 516213-000 Decal, Battery isolator 066550-005 Warning 508494-068 LWA Decal 68 dB 066551-003 Tipping hazard 066551-002 Tipping hazard 066554-000 DECAL, BEFORE OPERATING 510280-000 DECAL, IPAf EMERG LWR 066555-000 DECAL, RELIEF VALVE 064374-000 Decal, To level 066563-000 Distance to ground...
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SL26RTE SL30RTE PARTS MANUAL DECAL KIT SL26RTE - ENGLISH DECAL KIT SL26RTE - ENGLISH Tue Feb 16 03:25:51 UTC 2021 2-22...
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SL26RTE SL30RTE PARTS MANUAL DECAL KIT SL26RTE - ENGLISH アイテム 部品番号 名前 数量 511066-000 Decal, web address 066551-225 Decal, safe working load extension (SL26RTE Only) 514360-000 Decal, Hand Trap 0162366 Decal,Electric Shock 516213-001 Decal,Battery Disconnect ----- ------ 516049-000 Overlay, Lower Control Box 516045-000 Overlay,Upper Control Box DECAL KIT SL26RTE - ENGLISH Tue Feb 16 03:25:51 UTC 2021...
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SL26RTE SL30RTE PARTS MANUAL DECAL KIT SL30RTE - ENGLISH REPAIR PARTS DECAL KIT SL30RTE - ENGLISH Tue Feb 16 03:25:52 UTC 2021 2-23...
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SL26RTE SL30RTE PARTS MANUAL DECAL KIT SL30RTE - ENGLISH アイテム 部品番号 名前 数量 516214-000 DECAL KIT SL30RTE - ENGLISH Shown 515232-001 Decal, Snorkel SL30RTE 515232-000 Decal, Snorkel SL30RTE 515335-100 Decal, QR Barcode, English 516213-000 Decal, Battery isolator 066550-005 Warning 508494-068 LWA Decal 68 dB 066551-003 Tipping hazard 066551-002 Tipping hazard 066554-000 DECAL, BEFORE OPERATING 510280-000 DECAL, IPAf EMERG LWR 066555-000 DECAL, RELIEF VALVE 064374-000 Decal, To level 066563-000 Distance to ground...
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SL26RTE SL30RTE PARTS MANUAL DECAL KIT SL30RTE - ENGLISH DECAL KIT SL30RTE - ENGLISH Tue Feb 16 03:25:52 UTC 2021 2-23...
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SL26RTE SL30RTE PARTS MANUAL DECAL KIT SL30RTE - ENGLISH アイテム 部品番号 名前 数量 511066-000 Decal, web address ------ ------- ------ ------- 516230-000 Decal,Electric Shock 516213-001 Decal,Battery Disconnect 514360-000 Decal, Hand Trap 516049-000 Overlay, Lower Control Box 516045-000 Overlay,Upper Control Box DECAL KIT SL30RTE - ENGLISH Tue Feb 16 03:25:52 UTC 2021...
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SERVICE AND REPAIR CONTENTS STEERING CYLINDER 3-12 REMOVAL 3-12 DISASSEMBLY 3-13 INTRODUCTION CLEANING AND INSPECTION 3-13 ASSEMBLY AND INSTALLATION 3-13 SPECIAL TOOLS ADJUSTMENT 3-14 PREVENTATIVE MAINTENANCE LIFT CYLINDER 3-14 INSTALLATION 3-14 PREVENTATIVE MAINTENANCE REMOVAL 3-14 TABLE DISASSEMBLY 3-15 CLEANING AND INSPECTION 3-15 CHOCKING THE ELECTRICAL REASSEMBLY...
Please understand that these warnings cannot cover all conceivable C A U T I O N ways in which service, whether or not recommended by Snorkel, might be carried out or of the possible hazardous consequences of each conceivable way nor could Snorkel investigate all such ways.
SERVICE AND REPAIR PREVENTATIVE MAINTENANCE TABLE INTERVAL PREVENTATIVE MAINTENANCE REPORT Daily = each shift or everyday 50 hrs/30 d = every 50 hours or 30 days Date: 250 hrs/6 m = every 250 hours or 6 months Owner: 1000 hrs/2 y = every 1000 hours or 2 years Model #: Y = Yes/Acceptable Serial #:...
SERVICE AND REPAIR CHOCKING THE ELEVATING ASSEMBLY C A U T I O N DO NOT support or raise the front of the platform during any maintenance operation as this may result in damage to the tension members. W A R N I N G Before performing maintenance on a work platform while it is elevated, ensure that the elevating assembly is properly supported.
SERVICE AND REPAIR 0102006 Figure 3.1.1: Battery Disconnect Switch Figure 3.1.2: Battery charge indicator LUBRICATION Refer to Table 3-1 for lubrication intervals and Figure 3-2 for location of items that require lubrication ser- vice. Refer to the appropriate sections for lubrication information on the hydraulic tank and filter.
SERVICE AND REPAIR HYDRAULICS HYDRAULIC PUMP Remove the cap screws that mount the pump to the pump motor. Remove the pump from the motor and apply high pressure molybdenum grease to the splines. Re-install the pump and secure the cap screws.
SERVICE AND REPAIR MAIN RELIEF VALVE RV3 Refer to Figure 3-4 whiles reading the following procedures. 1. Operate the hydraulic system 10 to 15 minutes to warm the oil. 2. Remove the cap or loosen the locknut on the main relief valve. 3.
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SERVICE AND REPAIR Movement Manifold LIFT C O IL LOADING STEER DUM P MINI MESS GAUGE PORT FRONT STEER RIG HT BOTTOM TILT AFT STEER LEFT TILT FO RW ARD TILT RIG HT TILT LEFT Drive Manifold HIG H SPEED DRIVE : FO RW ARD DRIVE : REVERSE MEDIUM SPEED...
SERVICE AND REPAIR HYDRAULIC MANIFOLD Though it is not always necessary to remove the manifold to perform maintenance procedures, a decision should be made prior to beginning as to whether or not the manifold should be removed before maintenance procedures begin. This work should only be carried out by competent and ap- proved technicians in a clean environment.
SERVICE AND REPAIR REPLACING HYDRAULIC PUMP NOTE: If the hydraulic tank has not been drained, suitable means for plugging the hoses should be provided to prevent excessive fluid loss. REMOVAL 1. Mark, disconnect and plug the hose assemblies. 2. Loosen the cap screws and remove the pump assemblies from the engine. INSTALLATION 1.
SERVICE AND REPAIR REAR AXLE INSTALLATION 1. Insert the drive motor with O-ring (lubricate O-ring before assembly) installed unto the brake and secure the socket screws using loctite #242 retaining compound on the screw threads. 2. Position the drive motor and brake on the rear axle and secure with washers and H.H.
SERVICE AND REPAIR C A U T I O N ONLY use a puller to remove the hub. Using any other method of removal may damage the drive motor housing and void the war- ranty. Clean all ttings before disconnecting the hose assemblies. Plug all port holes and hose assemblies immediately to prevent contamina- tion from dust and debris.
SERVICE AND REPAIR DISASSEMBLY 1. Remove the head caps from the barrel tube. 2. Mark which end of the barrel tube the head cap was removed from. 3. Withdraw the entire shaft assembly from either end of the barrel tube. 4.
SERVICE AND REPAIR ADJUSTMENT 1. Disconnect the cylinder rod ends (if connected). 2. Operate steering so that both ends of the cylinder rod are equal in length therefore within 0.8 mm (1/32 inch). 3. Position both tyres so that they are parallel with the frame, with each other and with the rear wheels.
SERVICE AND REPAIR DISASSEMBLY 1. Unscrew the head cap from the cylinder barrel. 2. Remove the piston and rod assembly from the cylinder barrel. 3. Unscrew the piston nut and remove piston and head cap from the piston rod. 4. Remove the piston static O-ring from the cylinder rod and discard. 5.
SERVICE AND REPAIR MANUAL LEVELLING • There are occasions when the operation of manual levelling is required. • Manual levelling cannot be carried out above the elevation height (approximately 2 m). 1. Select platform controls from the ground control box(#3). Release the ground “Emergency stop button”(#1) and enter the platform (refer to Figure 3-11).
SERVICE AND REPAIR CALIBRATE LEVEL • This machine is equipped with level sensors for the chassis, the front axle and the platform as follows: 1. Chassis level sensor: This is incorporated in the ECU (GP400 control module) in the lower control box.
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SERVICE AND REPAIR LEVELLING PROCEDURE 1. Place the machine on a firm, level surface. Using a digital inclinometer, check that the chas- sis and the front axle are level with each other within +/- 0.25 degrees side to side. 2. Using the manual levelling procedure (refer to page 3-15), level the platform using a digital inclinometer to within +/- 0.25 degrees.
SERVICE AND REPAIR CALIBRATE HEIGHT This machine has an angle transducers (EZfit) attached to the boom which allows the ECU to • calculate the platform height by comparing the boom angle with the platform angle. Angle transducers Figure 3-13: EZfit location W A R N I N G If the GP400 control module, either of the boom angle transducers or either of the CANtilt level sensors are replaced and/or moved, platform height on...
SERVICE AND REPAIR CALIBRATE LOAD This machine has a pressure transducer fitted to the lift cylinder which allows the ECU to cal- • culate the platform load by comparing the lift pressure with load calibration curves stored in the ECU. Pressure transducers Figure 3-14: Pressure transducers location...
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SERVICE AND REPAIR NOTE: During this elevation procedure, the platform will lift-stop-lift repeating the process several times taking load readings while the work platform is in a stationary position. Do not release the lift switch until the platform is fully elevated. 17.
SERVICE AND REPAIR TORQUE SPECIFICATIONS HYDRAULIC COMPONENTS NOTE: Always lubricate threads with clean hydraulic oil prior to installation Use the following values to torque hydraulic components used on Snorkel work platforms. Torque (Nm) UN/UNF Torque t fi n i t °...
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SERVICE AND REPAIR 10.9 12.9 Grade 10.9 Grade 12.9 Grade 8.8 Nominal Tightening Torque Tightening Torque Tightening Torque Clamp Clamp Clamp Thread Load Load Load K = .15 K = .20 K = .15 K = .20 K = .15 K = .20 Size lbs.
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TROUBLESHOOTING CONTENTS INTRODUCTION GENERAL PROCEDURE TROUBLESHOOTING PROCEDURE SPECIAL TOOLS ADJUSTMENT PROCEDURES CHECKING PUMP PRESSURES TROUBLESHOOTING GUIDE DIAGNOSTICS SYSTEM PLATFORM GROUND INPUTS ANALOGS OUTPUTS SL26-30 I/O LIST GP400 I/O PLATFORM MATRIX I/O BATTERY CHARGE FAULT CODE MOTOR FAULT CODE 4-12 SL26/30SL Page 4 - 1...
Careful inspection and accurate analysis of the symptoms listed in the troubleshooting guide will localize the trouble more quickly than any other method. This manual cannot cover all possible problems that may occur. If a specific problem is not covered in this manual, call Snorkel for service assistance.
TROUBLESHOOTING ADJUSTMENT PROCEDURES Hydraulic settings must be checked whenever a component is repaired or replaced. Do not remove the counterbalance valves and “bench test” them if they are faulty. • Only replace them with valves of the same type. • •...
TROUBLESHOOTING DIAGNOSTICS The EZcal display has a number of diagnostic tools to aid troubleshooting. To access these with the machine switched on, press and hold “ESC” for 5 seconds until “#### MENU: HELP: PRESS EN- TER” is displayed. Press “ENTER” for a top level fault message. For more detailed diagnostics from the top menu, scroll right to “DIAGNOSTICS”...
TROUBLESHOOTING SL26-30 I/O LIST GP400 I/O Meaning Movement Manifold Block Drive manifold Block Elevated drive is always low speed Connector-pin I/O type Function Comment TBM +ve Powers valve outputs, does not power P7-1 GP400 TBM -ve P8-14 B+ Digital Input P7-2 Switch Ground...
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TROUBLESHOOTING GP400 I/O Connector-pin I/O type Function Comment B- Digital input P7-14 Not Used B- Digital input LOW BATTERY LIMP P7-13 Low input: prevent lift and only allow drive in low speed mode, and illuinate low bat led on Matrix MODE MP4-7 B- Digital input...
TROUBLESHOOTING GP400 I/O Connector-pin I/O type Function Comment P5-4 High side 2A output Generator Solenoid Energises Generator Solenoid when MP3- 1/11 ON P5-5 High side 2A output Ground Alarm Alarm sounds as set in adjustments P5-6 High side 2A output Overload LED On when overloaded PLATFORM MATRIX I/O...
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TROUBLESHOOTING PLATFORM MATRIX I/O Connector-pin I/O type Function Comment B+ Digital Input MP2-1 Steer left Switch Activate left steer when drive is al- lowed and trigger closed. B+ Digital Input MP2-2 Steer right Switch Activate right steer when drive is allowed and trigger closed.
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If the machine reports a motor fault the spanner LED will flash and the text will read “MTFLT XX” where XX is the motor fault code (Refer to the Motor Fault Code Table on page 12 -19), make a note of the motor fault code reported and contact Snorkel immediately. Motor Fault Display...
TROUBLESHOOTING BATTERY CHARGE FAULT CODES (1 OF 2) CODE Fault name What the problem is Why is this a problem? User action on warning User action for recovery The high cell voltage is If the cell voltage gets too high the pack may heat up Stop Charge or High Cell Voltage Discharge Pack...
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TROUBLESHOOTING BATTERY CHARGE FAULT CODES (2 OF 2) CODE Fault name What the problem is Why is this a problem? User action on warning User action for recovery There are errors on the The high cell voltage is If the cell voltage gets too high the pack may heat up Stop Charge or I²C bus, which the BMS Cycle pack enable.
TROUBLESHOOTING MOTOR FAULT CODES (1 OF 8) PROGRAMMER LCD DISPLAY CODE POSSIBLE CAUSE SET / CLEAR CONDITIONS EFFECT OF FAULT Controller Overcurrent 1. External short of phase U,V, or W motor Set: Phase current exceeded the current ShutdownMotor; connections. measurement limit. ShutdownMainContactor;...
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TROUBLESHOOTING MOTOR FAULT CODES (2 OF 8) PROGRAMMER LCD DISPLAY CODE POSSIBLE CAUSE SET / CLEAR CONDITIONS EFFECT OF FAULT Severe KSI Overvoltage 1. Incorrect (to high) battery-voltage Set: KSI voltage exceeded Severe Overvoltage limiit ShutdownMotor; applied to KSI (pin 1) Clear: Bring KSI voltage below the Severe ShutdownMainContactor;...
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TROUBLESHOOTING MOTOR FAULT CODES (3 OF 8) PROGRAMMER LCD DISPLAY CODE POSSIBLE CAUSE SET / CLEAR CONDITIONS EFFECT OF FAULT Motor Temp Hot Cutback 1. Motor temperature is at or above the Set: Motor temperature is at or above the Reduced drive torque.
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TROUBLESHOOTING MOTOR FAULT CODES (4 OF 8) PROGRAMMER LCD DISPLAY CODE POSSIBLE CAUSE SET / CLEAR CONDITIONS EFFECT OF FAULT Motor Open 1. Motor phase is open. Set: Motor phase U, V, or W detected open. ShutdownMotor; 2. Bad crimps or faulty wiring. Clear: Cycle KSI.
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TROUBLESHOOTING MOTOR FAULT CODES (5 OF 8) PROGRAMMER LCD DISPLAY CODE POSSIBLE CAUSE SET / CLEAR CONDITIONS EFFECT OF FAULT HPD/Sequencing Fault 1. KSI, interlock, direction, and throttle Set: HPD (High Pedal Disable) or sequencing fault ShutdownThrottle. inputs applied in incorrect sequence. caused by incorrect sequence of KSI, interlock, direction, and throttle inputs.
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TROUBLESHOOTING MOTOR FAULT CODES (6 OF 8) PROGRAMMER LCD DISPLAY CODE POSSIBLE CAUSE SET / CLEAR CONDITIONS EFFECT OF FAULT Stall Detected 1. Stalled motor. Set: No motor encoder movement detected. ShutdownEMBrake; 2. Motor encoder failure. Clear: Either cycle KSI, or if parameter LOS Upon Motor disabled;...
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TROUBLESHOOTING MOTOR FAULT CODES (7 OF 8) PROGRAMMER LCD DISPLAY CODE POSSIBLE CAUSE SET / CLEAR CONDITIONS EFFECT OF FAULT Motor Characterization Fault 1. Motor characterization failed during Set: Motor characterization failed during the motor ShutdownMotor; characterization process. See characterization process. ShutdownMainContactor;...
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TROUBLESHOOTING MOTOR FAULT CODES (8 OF 8) PROGRAMMER LCD DISPLAY CODE POSSIBLE CAUSE SET / CLEAR CONDITIONS EFFECT OF FAULT VCL/OS Mismatch 1. The VCL software in the controller Set: VCL and OS software do not match; when KSI ShutdownMotor; does not match the OS software in the cycles, a check is made to verify that they match ShutdownMainContactor;...
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SCHEMATICS ELECTRICAL SCHEMATIC CE - 516040-000 (1 OF 2)
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