Snorkel SL26RTE Parts & Service Manual

Snorkel SL26RTE Parts & Service Manual

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SL26RTE SL30RTE PARTS
MANUAL

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Summary of Contents for Snorkel SL26RTE

  • Page 1 SL26RTE SL30RTE PARTS MANUAL...
  • Page 2: Table Of Contents

    UPPER CONTROL PANEL ASSY ELEC - CE 2-19 UPPER CONTROL PANEL ASSEMBLY SL30- ADDITIONS 2-20 UPPER CONTROL PANEL ASSEMBLY SL26 - ADDITIONS 2-21 DECAL KIT SL26RTE - ENGLISH 2-22 DECAL KIT SL30RTE - ENGLISH 2-23 MAINTENANCE SERVICE AND REPAIR TROUBLESHOOTING...
  • Page 3 PARTS & SERVICES MANUAL Part Number 516123-200E Serial Number SL26RTE and after OCT 2019 Serial Number SL30RTE and after...
  • Page 5 SL26/30ERT SERVICE AND PARTS MANUAL FOREWORD This manual is divided into six sections namely; SECTION 1: INTRODUCTION General description and machine specifications. SECTION 2: OPERATION AND SPECIFICATION See seperate Operators Manual. SECTION 3: SERVICE AND REPAIR Preventative maintenance and service information. SECTION 4: TROUBLESHOOTING Causes and solutions to typical problems.
  • Page 6 Please understand that these warnings cannot cover all conceivable ways in which service, whether or not recommended by Snorkel, might be carried out, or of the possible hazardous consequences of each conceivable way, nor could snorkel investigate all such ways.
  • Page 7 INTRODUCTION PURPOSE The purpose of this service and parts manual is to provide instructions and illustrations for the operation and maintenance of this work platform manufactured by Snorkel. SCOPE The manual includes procedures for proper operation, maintenance, adjustment and repair of this product as well as recommended maintenance schedules and troubleshooting.
  • Page 8 INTRODUCTION PLATFORM CONTROLLER The platform controller contains the controls to operate the machine. It is located at the front of the platform. A complete explanations of control functions can be found in section 2. ELEVATING ASSEMBLY The platform is raised and lowered by the elevating assembly. The hydraulic pump driven by the engine, powers the cylinders.
  • Page 9: Repair Parts

    SL26RTE SL30RTE PARTS MANUAL GENERAL ASSEMBLY SL30RTE REPAIR PARTS GENERAL ASSEMBLY SL30RTE Tue Feb 16 03:25:45 UTC 2021...
  • Page 10 SL26RTE SL30RTE PARTS MANUAL GENERAL ASSEMBLY SL30RTE アイテム 部品番号 名前 数量 514770-800E-NM GENERAL ASSEMBLY SL30RTE Shown 505603-000 PLATFORM ASSEMBLY SL26RTE 505501-000 CHASSIS ASSY SL26/30RTE 505602-000 ELEVATING ASSEMBLY SL26RTE 1 516059-000 Battery Power module 505515-000 Control module GENERAL ASSEMBLY SL30RTE Tue Feb 16 03:25:45 UTC 2021...
  • Page 11: General Assembly Sl26Rte

    SL26RTE SL30RTE PARTS MANUAL GENERAL ASSEMBLY SL26RTE REPAIR PARTS GENERAL ASSEMBLY SL26RTE Tue Feb 16 03:25:45 UTC 2021...
  • Page 12: Platform Assembly - Sl30Sl

    SL26RTE SL30RTE PARTS MANUAL GENERAL ASSEMBLY SL26RTE アイテム 部品番号 名前 数量 514771-800E-NM GENERAL ASSEMBLY SL26SL Shown 505503-000 PLATFORM ASSEMBLY - SL30SL 505501-000 CHASSIS ASSY SL26/30RTE 505502-000 ELEVATING ASSY SL30SL 516059-000 Battery Power module 505515-000 Control module GENERAL ASSEMBLY SL26RTE Tue Feb 16 03:25:45 UTC 2021...
  • Page 13: Hydraulic Hose Assembly

    SL26RTE SL30RTE PARTS MANUAL HYDRAULIC HOSE ASSEMBLY REPAIR PARTS HYDRAULIC HOSE ASSEMBLY Tue Feb 16 03:25:45 UTC 2021...
  • Page 14 SL26RTE SL30RTE PARTS MANUAL HYDRAULIC HOSE ASSEMBLY アイテム 部品番号 名前 数量 516116-000 HYDRAULIC HOSE ASSEMBLY Shown 515428-000 LHF motor drain to return manifold 515421-000 RHF motor drain to return manifold 515429-000 LHR motor drain to return manifold 515435-000 RHR motor drain to return manifold 510388-000 Lift cylinder to return manifold 515430-000 Brake port to manifold 515453-000 LHR BH to LH brake 515436-000 manifold to RHR brake 510393-000 Movement manifold to tilt cylinder -Left 515424-000 Steer cylinder to manifold 515425-000 Steer cylinder to manifold...
  • Page 15 SL26RTE SL30RTE PARTS MANUAL HYDRAULIC HOSE ASSEMBLY アイテム 部品番号 名前 数量 515434-000 Drive manifold MRRR to RR MOTOR 515431-000 Drive manifold MFRR to RR MOTOR 515432-000 Drive manifold MRRR to RR MOTOR 510414-000 Movement to drive manifold press 510415-000 Movement to drive manifold return 510418-000 Return filter to tank 516117-000 Tank to pump suction 510826-000 Lift TEE to axle float cylinder 510393-001 Movement manifold to tilt cylinder -Right 510393-002 Movement manifold to tilt cylinder Forward 510393-003 Movement manifold to tilt cylinder Retract...
  • Page 16 SL26RTE SL30RTE PARTS MANUAL CHASSIS ASSY SL26/30SL REPAIR PARTS CHASSIS ASSY SL26/30SL Tue Feb 16 03:25:45 UTC 2021...
  • Page 17 SL26RTE SL30RTE PARTS MANUAL CHASSIS ASSY SL26/30SL アイテム 部品番号 名前 数量 505501-000 CHASSIS ASSY SL26/30RTE Shown 064320-001 1st post weldment  (Before SL30- 01-00168 / SL26-01-00066) 513347-000 1st post weldment  (After SL30- 01-00177+ inc.00169,00173 / SL26-01-00090+ inc. 00067,00074,00073) 064331-001 Leveller weldment  (Before SL30- 01-00168 / SL26-01-00066) 513392-000 Leveller weldment   (After SL30- 01-00177+ inc.00169,00173 / SL26-01-00090+ inc. 00067,00074,00073) 510501-000 Weldment, chassis 510497-000 Weldment, front axle 064343-001 Trunnion 011256-014 Screw, trunnion 011238-008 Washer 064383-000 Thrust washer, 5 mm...
  • Page 18 SL26RTE SL30RTE PARTS MANUAL CHASSIS ASSY SL26/30SL アイテム 部品番号 名前 数量 069129-001 Wheel, left hand (Marking) 069129-011 Wheel, left hand (Non- Marking),Before SN SL26-01- 00044, SL30-01-00112 515377-001 Wheel, left hand (Non- Marking),After SN SL26-01- 00045, SL30-01-00113 069129-003 Wheel, left hand ANSI 062642-001 Bushing, motor mount 505201-000 Drive motor, rear 011257-014 Bolt, drive motor, rear 063905-101 Steer cylinder 512318-000 Bushing, axle/Motor mount 510333-000 Steering link arm 505564-000 Motor mount 505202-000 Drive motor, front 064812-000 Hub, front...
  • Page 19 SL26RTE SL30RTE PARTS MANUAL CHASSIS ASSY SL26/30SL アイテム 部品番号 名前 数量 064345-100 Tilt cylinder 509445-000 Bearing spacer 064349-000 Bearing spacer 505046-000 Nut, steering linkage 057052-130 Bolt, front motor mount 056069-012 WASHER DIN125A M12 ZP 011238-005 Washer, rear motor 056064-012 NUT HEX M12 X 1.75 GR 10.9 SELF LOCKING DIN 985 064347-000 Level cover plate 064384-000 Channel 509462-000 Bottom axle pin 011782-001 Bearing thrust washer 064294-004 Actuator lever 15-0489 Location pad 503995-000 Bracket, proximity switch...
  • Page 20 SL26RTE SL30RTE PARTS MANUAL LOWER CONTROL PANEL ASSY ELEC - CE REPAIR PARTS 画像が存在しません LOWER CONTROL PANEL ASSY ELEC - CE Tue Feb 16 03:25:46 UTC 2021...
  • Page 21 SL26RTE SL30RTE PARTS MANUAL LOWER CONTROL PANEL ASSY ELEC - CE アイテム 部品番号 名前 数量 516047-000 LOWER CONTROL ASSY ELEC Shown 514488-000 LCB weldment 3020016 Switch, Toggle - Honeywell INTI- 3020080 TOGGLE SWITCH 3087803 EZCal Panel - Trionics 512543-000 3 POS'N KEY SWITCH - STAYPUT 1 3028810 PUSH/PULL EMERGENCY STOP 516048-000 LCB FRONT PANEL 505082-014 Button HD screw M5 x 14 LG 512366-000 4 WAY PANEL PLUG 13485-05 Trionics - GP400 514622-000 2 way connector Deutsch...
  • Page 22 SL26RTE SL30RTE PARTS MANUAL LOWER CONTROL PANEL ASSY ELEC - CE LOWER CONTROL PANEL ASSY ELEC - CE Tue Feb 16 03:25:46 UTC 2021...
  • Page 23 SL26RTE SL30RTE PARTS MANUAL LOWER CONTROL PANEL ASSY ELEC - CE アイテム 部品番号 名前 数量 509755-000 Mate-N-lock socket contact 516049-001 OVERLAY 100338-013 CRIMP PIN DEUTSCH 514994-000 BLADE FUSE HOLDER (Not Illustrated) 509740-001 15 AMP BLADE FUSE  (Not Illustrated) LOWER CONTROL PANEL ASSY ELEC - CE Tue Feb 16 03:25:46 UTC 2021...
  • Page 24 SL26RTE SL30RTE PARTS MANUAL STEER, AXLE FLOAT & TILT CYLINDER REPAIR PARTS STEER, AXLE FLOAT & TILT CYLINDER Tue Feb 16 03:25:46 UTC 2021...
  • Page 25 SL26RTE SL30RTE PARTS MANUAL STEER, AXLE FLOAT & TILT CYLINDER アイテム 部品番号 名前 数量 063905-010 Seal kit - steer cylinder 064345-010 Seal kit - tilt cylinder 064346-010 Seal kit - axle float cylinder 063905-101 Steer cylinder 064345-100 Tilt cylinder 064346-100 Axle float cylinder STEER, AXLE FLOAT & TILT CYLINDER Tue Feb 16 03:25:46 UTC 2021...
  • Page 26: Control Module Assembly

    SL26RTE SL30RTE PARTS MANUAL CONTROL MODULE ASSEMBLY REPAIR PARTS CONTROL MODULE ASSEMBLY Tue Feb 16 03:25:46 UTC 2021...
  • Page 27 SL26RTE SL30RTE PARTS MANUAL CONTROL MODULE ASSEMBLY アイテム 部品番号 名前 数量 505505-000 CONTROL MODULE ASSEMBLY Shown 302-0049 Switch Battery Disconnect 514487-000 LOWER CONTROL PANEL ASSEMBLY - CE 514487-001 LOWER CONTROL PANEL Shown ASSEMBLY - ANSI 510505-000 Cover, hydraulic hoses 5563048 FLAT WASHER M 5 510588-006 WSHR FLAT M6 510588-008 M8, plain washer 510588-010 M10, plain washer 510593-012 Pan head screw, M5 x 12 mm 13-2367 Manifold tank line drain 510567-025 CSK socket head screw, M6 x 25 058490-025 Bolt, M5 x 25 mm...
  • Page 28: Hydraulic Valve Block Drive

    SL26RTE SL30RTE PARTS MANUAL CONTROL MODULE ASSEMBLY アイテム 部品番号 名前 数量 3618-32 Hose Clamp 34-37mm 12716-13 Top Plate 515293-000 Cabinet Support 8342416 Latch, Adjustable Trigger, Key 508CH 3040269 Boot Cable Entry Black I/O GA 300840 Lock Out Lever Assembly 502197-000 M8 x 300 hook bolt 064040-000 Angle battery hold down 11470 LEFT HAND HINGE WELDMENT, UPPER 11470-1 RIGHT HAND HINGE WELDMENT, UPPER 11558 Hydraulic Tank Assembly 062299-002 BATTERY 12vdc 11679 Cabinet Door - Small 11680 Cabinet Door - Large...
  • Page 29 SL26RTE SL30RTE PARTS MANUAL CONTROL MODULE ASSEMBLY アイテム 部品番号 名前 数量 515611-000 BEACON ASSY AMBER CONTROL MODULE ASSEMBLY Tue Feb 16 03:25:46 UTC 2021...
  • Page 30: Control Cabinet Assembly

    SL26RTE SL30RTE PARTS MANUAL CONTROL CABINET ASSEMBLY REPAIR PARTS CONTROL CABINET ASSEMBLY Tue Feb 16 03:25:47 UTC 2021...
  • Page 31 SL26RTE SL30RTE PARTS MANUAL CONTROL CABINET ASSEMBLY アイテム 部品番号 名前 数量 515982-000 BATTERY TRAY WELDMENT 516112-000 Tie Rod, Battery 515956-000 Battery Pack 515967-000 MOUNT BRACKET - END 515968-000 MOUNT BRACKET - ARRAY 516147-000 Mat, Isolation, EPDM Rubber 516022-000 CABINET SIDE - RH 516023-000 CABINET SIDE - LH 516024-000 BACK PANEL 516025-000 Mount - Charger Bracket 516026-000 MOTOR MOUNT BRACKET 13049 Pump - SAE-A 9 Spline 10.3cc 515958-000 Curtis Drive 515957-000 Charger - Zivan SG3 516021-000 Top Plate...
  • Page 32 SL26RTE SL30RTE PARTS MANUAL CONTROL CABINET ASSEMBLY アイテム 部品番号 名前 数量 516068-000 - Relay Base null Assy 516203-000 Lockout Lever Plate 300840 1 MTG PLATE M20 Internal Shakeproof null Washer 300840 2 CAM KNOB 3020061 1 LOCKNUT 516219-000 Cover Plate 515959-000 Motor - 01PM-200-66 516220-000 BLANKING PLATE 500437-040 P-CLIP - 40 500437-001 P-CLIP - SMALL 516145-000 BLIND GROMMET - RB470 516146-000 BLIND GROMMET - RB700 516148-000 Nylon Flat Washer...
  • Page 33: Fuel Tank Assembly - Diesel

    SL26RTE SL30RTE PARTS MANUAL FUEL TANK ASSEMBLY - DIESEL REPAIR PARTS FUEL TANK ASSEMBLY - DIESEL Tue Feb 16 03:25:47 UTC 2021...
  • Page 34 SL26RTE SL30RTE PARTS MANUAL FUEL TANK ASSEMBLY - DIESEL アイテム 部品番号 名前 数量 13106-2a FUEL TANK ASSEMBLY - DIESEL Shown 3618-11 Hose Clamp 11-25mm ZP 13106-1 Fuel Tank 13108-04 Plug - 1/4 NPTM 13109 Fuel Return Weld 605256 Cap, Vented 967309 Male Elbow 5/16" x 1/4" BSPT FUEL TANK ASSEMBLY - DIESEL Tue Feb 16 03:25:47 UTC 2021...
  • Page 35 SL26RTE SL30RTE PARTS MANUAL HYDRAULIC VALVE BLOCK MOVEMENT SLE REPAIR PARTS HYDRAULIC VALVE BLOCK MOVEMENT SLE Tue Feb 16 03:25:48 UTC 2021 2-10...
  • Page 36 SL26RTE SL30RTE PARTS MANUAL HYDRAULIC VALVE BLOCK MOVEMENT SLE アイテム 部品番号 名前 数量 516051-000 HYDRAULIC VALVE BLOCK Shown MOVEMENT 510740-000 Cartridge (PORT: SV5) 510741-000 Cartridge (PORT: SV 1, 2, 3) 510742-000 Cartridge (PORT: SV4) 516229-000 Valve (PORT: CP2) 510744-000 Valve (PORT: RV2) 510745-000 Valve (PORT: RV1) 510746-000 Valve (PORT: RV3) 514868-000 Coil (PORT: CL2) 514869-000 Coil (PORT: CL1) 510749-000 Plug (PORT: PLG3B) 510750-000 Plug (PORT: PLG6) 510751-000 Plug (PORT: PLG4)
  • Page 37 SL26RTE SL30RTE PARTS MANUAL HYDRAULIC VALVE BLOCK DRIVE REPAIR PARTS HYDRAULIC VALVE BLOCK DRIVE Tue Feb 16 03:25:48 UTC 2021 2-11...
  • Page 38 SL26RTE SL30RTE PARTS MANUAL HYDRAULIC VALVE BLOCK DRIVE アイテム 部品番号 名前 数量 514721-000 HYDRAULIC VALVE BLOCK Shown DRIVE 510760-000 Cartridge (PORT: SVDI) 514878-000 Coil (PORT: CL3) 510762-000 Head cap screw (PORT: CSI) 510763-000 Cartridge (PORT: SV4, SV5) 510764-000 Cartridge (PORT: SVI3) 510765-000 Cartridge (PORT: SV8, SV11) 510766-000 Valve (PORT: RV4) 510767-000 Valve (PORT: PR1) 510768-000 Valve (PORT: PD2) 510769-000 Valve (PORT: PD1) 510770-000 Valve (PORT: PD3) 510771-000 Valve (PORT: PD4) 510772-000 Valve (PORT: NV1)
  • Page 39 SL26RTE SL30RTE PARTS MANUAL HYDRAULIC VALVE BLOCK DRIVE アイテム 部品番号 名前 数量 510785-000 Valve (PORT: CBV1, CBV2) 510786-000 Block (BLK) HYDRAULIC VALVE BLOCK DRIVE Tue Feb 16 03:25:48 UTC 2021 2-11...
  • Page 40 SL26RTE SL30RTE PARTS MANUAL HYDRAULIC OIL TANK ASSEMBLY REPAIR PARTS HYDRAULIC OIL TANK ASSEMBLY Tue Feb 16 03:25:48 UTC 2021 2-12...
  • Page 41 SL26RTE SL30RTE PARTS MANUAL HYDRAULIC OIL TANK ASSEMBLY アイテム 部品番号 名前 数量 11558 Hydraulic Tank Assembly Shown 056069-006 WSHR STEELFLATWSHE M6 DIN125A 056069-010 Washer, SteelFlatWasher DIN125A M10  ZincPlated 056060-050 Bolt, HexBolt DIN931 M10 x 056066-006 Nut NylockNut DIN985 M6 8.0 Zi 10 056064-010 Nut NylockNut DIN985 M10 10.0 3618-11 Hose Clamp 11-25mm ZP 3618-26 Hose Clamp 26 - 28mm 3618-32 Hose Clamp 34-37mm 11430-1 Base Plate Weld 11430-5 Gasket 11487 Filter Breather...
  • Page 42: Elevating Assembly Sl26Sl

    SL26RTE SL30RTE PARTS MANUAL ELEVATING ASSEMBLY SL26SL REPAIR PARTS ELEVATING ASSEMBLY SL26SL Tue Feb 16 03:25:48 UTC 2021 2-13...
  • Page 43 SL26RTE SL30RTE PARTS MANUAL ELEVATING ASSEMBLY SL26SL アイテム 部品番号 名前 数量 505602-000 ELEVATING ASSEMBLY SL26RTE Shown 011254-024 Bolt, Pin lock 3/8 064090-000 Pivot pin, upper T-bar & up boom - PED 011248-006 Locknut - 3/8 - 16 064111-001 Pedestal weldment (Before SL26- 01-00066) 513285-000 Pedestal weldment  (After SL26- 01-00090+ inc. 00067,00074,00073) 062649-020 Bushing, all 1.75 pins 064087-000 Upper tension bar (Before SL26- 01-00066) 513289-000 Upper tension bar (After SL26- 01-00090+ inc. 00067,00074,00073) 064078-002 Upper boom (Before SL26-01- 00066) 513255-000 Upper boom  (After SL26-01-...
  • Page 44 SL26RTE SL30RTE PARTS MANUAL ELEVATING ASSEMBLY SL26SL アイテム 部品番号 名前 数量 064095-000 Pivot pin, lower boom & upper boom - 2nd 064060-003 Lower boom (Before SL26-01- 00066) 513278-000 Lower Boom Weldment (After SN SL26SL-01-00112) 513278-000 Lower Boom Weldment (After SN SL26SL-01-00112) 064093-000 Pivot pin, cylinder rod - lower boom 064450-000 Channel, wire cover (lower boom) 1 064084-001 Lower tension bar (Before SL26- 01-00066) 513288-000 Lower tension bar (After SL26- 01-00090+ inc. 00067,00074,00073) 014918-048 Bolt (roller, boom rest) 064356-000 Roller pin (Before SN SL26SL-01- 00111  / SL30SL-01-00211) Not...
  • Page 45 SL26RTE SL30RTE PARTS MANUAL ELEVATING ASSEMBLY SL26SL アイテム 部品番号 名前 数量 064094-000 Pivot pin, cylinder body - 1st post 1 014918-056 Bolt,1 - 8 UNC x 7 504559-000 Overload EZfit angle transducer 504560-000 Overload 3000 PSI pressure transducer 515555-000 Lower Boom Support (After SN SL26SL-01-00112) (Not illustrated) ELEVATING ASSEMBLY SL26SL Tue Feb 16 03:25:48 UTC 2021 2-13...
  • Page 46: Elevating Assembly Sl30Sl

    SL26RTE SL30RTE PARTS MANUAL ELEVATING ASSEMBLY SL30SL REPAIR PARTS ELEVATING ASSEMBLY SL30SL Tue Feb 16 03:25:48 UTC 2021 2-14...
  • Page 47 SL26RTE SL30RTE PARTS MANUAL ELEVATING ASSEMBLY SL30SL アイテム 部品番号 名前 数量 505502-000 ELEVATING ASSY SL30SL Shown 011254-024 Bolt, Pin lock 3/8 064090-000 Pivot pin, upper T-bar & up boom - PED 011248-006 Locknut - 3/8 - 16 064111-002 Pedestal weldment (Before SL30- 01-00168 ) 513237-000 Pedestal weldment (After SL30- 01-00177+ inc.00169,00173) 062649-020 Bushing, all 1.75 pins 064536-000 Upper tension bar  (Before SL30- 01-00168 ) 513247-000 Upper tension bar  (After SL30- 01-00177+ inc.00169,00173) 064521-000 Upper boom  (Before SL30-01- 00168 ) 513182-000 Upper boom (After SL30-01- 00177+ inc.00169,00173)
  • Page 48 SL26RTE SL30RTE PARTS MANUAL ELEVATING ASSEMBLY SL30SL アイテム 部品番号 名前 数量 064530-000 Lower boom (Before SL30-01- 00168 ) 513192-000 Lower boom (After SL30-01- 00177+ inc.00169,00173) 515780-000 Lower boom (After SN SL30SL- 01-00212) On SL30RTE from first build 064542-000 Channel, wire cover (lower boom) 1 064093-000 Pivot pin, cylinder rod - lower boom 064531-001 Lower tension bar  (Before SL30- 01-00168 ) 513236-000 Lower tension bar (After SL30- 01-00177+ inc.00169,00173) 014918-048 Bolt (roller, boom rest) 064356-000 Roller pin (Before SN SL26SL-01- 00111  / SL30SL-01-00211) Not used on SLRTE 027931-057 Bushing, roller (Before SN...
  • Page 49 SL26RTE SL30RTE PARTS MANUAL ELEVATING ASSEMBLY SL30SL アイテム 部品番号 名前 数量 014918-056 Bolt,1 - 8 UNC x 7 504559-000 Overload EZfit angle transducer 504560-000 Overload 3000 PSI pressure transducer 515549-000 Lower boom support (After SN SL26SL-01-00112 / SL30SL-01- 00212) On SLRTE from first build ELEVATING ASSEMBLY SL30SL Tue Feb 16 03:25:48 UTC 2021 2-14...
  • Page 50 SL26RTE SL30RTE PARTS MANUAL HYDRAULIC CYLINDER ASSEMBLY - MAIN LIFT REPAIR PARTS HYDRAULIC CYLINDER ASSEMBLY - MAIN LIFT Tue Feb 16 03:25:49 UTC 2021 2-15...
  • Page 51: Hydraulic Cylinder Assembly - Main Lift

    SL26RTE SL30RTE PARTS MANUAL HYDRAULIC CYLINDER ASSEMBLY - MAIN LIFT アイテム 部品番号 名前 数量 063904-101 HYDRAULIC CYLINDER Shown ASSEMBLY - MAIN LIFT Contact product support Bushing Contact product support Bushing Contact product support Bushing Contact product support Bushing 063904-010 Seal kit Contact product support Bushing Contact product support Bushing Contact product support Bushing 062649-010 Flanged bushing 058819-000 M6 grease nipple Contact product support Bushing...
  • Page 52 SL26RTE SL30RTE PARTS MANUAL PLATFORM ASSEMBLY - SL30SL REPAIR PARTS PLATFORM ASSEMBLY - SL30SL Tue Feb 16 03:25:49 UTC 2021 2-16...
  • Page 53 SL26RTE SL30RTE PARTS MANUAL PLATFORM ASSEMBLY - SL30SL アイテム 部品番号 名前 数量 505503-000 PLATFORM ASSEMBLY - SL30SL Shown 064540-011 Deck weldment (Before MAY 2017) 515348-000 Deck weldment (After MAY 2017) 510502-000 Ladder weldment 064111-002 Pedestal weldment (Before SL30- 01-00168 ) 510678-000 Safe deck mounting 064700-000 GUARDRAIL, FRONT 064696-000 Kick plate, side (Before MAY 2017) 515347-000 Kick plate, side (After MAY 2017) 4 515346-000 Surf Plug Guard (option if Surf Plug fitted) 064698-000 Guardrail, side...
  • Page 54 SL26RTE SL30RTE PARTS MANUAL PLATFORM ASSEMBLY - SL30SL PLATFORM ASSEMBLY - SL30SL Tue Feb 16 03:25:49 UTC 2021 2-16...
  • Page 55 SL26RTE SL30RTE PARTS MANUAL PLATFORM ASSEMBLY - SL30SL アイテム 部品番号 名前 数量 010076-000 Manual Enclosure 510677-000 Safe deck, aluminium stabil 057052-050 BOLTHEXBOLT DIN983 M12 X 50MM 10.9 DACROMET 505087-012 Hardened washer, M12 056064-012 NUT HEX M12 X 1.75 GR 10.9 SELF LOCKING DIN 985 514743-000 Aluminium/Nylon Black Brush Strip PLATFORM ASSEMBLY - SL30SL Tue Feb 16 03:25:49 UTC 2021 2-16...
  • Page 56 SL26RTE SL30RTE PARTS MANUAL PLATFORM ASSEMBLY SL26SL REPAIR PARTS PLATFORM ASSEMBLY SL26SL Tue Feb 16 03:25:49 UTC 2021 2-17...
  • Page 57 SL26RTE SL30RTE PARTS MANUAL PLATFORM ASSEMBLY SL26SL アイテム 部品番号 名前 数量 505603-000 PLATFORM ASSEMBLY SL26RTE Shown 064100-011 Deck weldment 510502-000 Ladder weldment 064111-001 Pedestal weldment (Before SL26- 01-00066) 026554-002 Rivet (main deck) 064700-000 GUARDRAIL, FRONT 064695-000 Kick plate, side 064697-000 Guardrail, side 064702-002 Guardrail, end left hand side 064702-001 Guardrail, end right hand side 067764-001 Kick plate, gate 067883-000 Gate weldment 067712-000 Gate pivot tube 003570-005 RETAINING PIN ASSY.
  • Page 58: Platform Assembly Sl26Sl

    SL26RTE SL30RTE PARTS MANUAL PLATFORM ASSEMBLY SL26SL PLATFORM ASSEMBLY SL26SL Tue Feb 16 03:25:49 UTC 2021 2-17...
  • Page 59 SL26RTE SL30RTE PARTS MANUAL PLATFORM ASSEMBLY SL26SL アイテム 部品番号 名前 数量 514743-000 Aluminium/Nylon Black Brush Strip PLATFORM ASSEMBLY SL26SL Tue Feb 16 03:25:49 UTC 2021 2-17...
  • Page 60 SL26RTE SL30RTE PARTS MANUAL PLATFORM ASSEMBLY - SLIDE OUT SECTION REPAIR PARTS PLATFORM ASSEMBLY - SLIDE OUT SECTION Tue Feb 16 03:25:49 UTC 2021 2-18...
  • Page 61: Platform Assembly - Slide Out Section

    SL26RTE SL30RTE PARTS MANUAL PLATFORM ASSEMBLY - SLIDE OUT SECTION アイテム 部品番号 名前 数量 064617-002 PLATFORM ASSEMBLY - SLIDE Shown OUT SECTION SL26SL 064785-000 Side rail 064778-000 Front rail 064763-000 Deck weldment (Before SN SL26SL-01-xxxx00092) 515824-000 Deck Slide Out Weldment (After SN SL26SL-01-xxxx00093) 064761-000 Floor (Aluminium) 063727-000 Block 064233-000 Wheel (narrow) 064234-000 Wheel (wide) 064235-000 Washer 064776-000 Tube, rail support 064425-000 Slide bracket (Before SN SL26SL-...
  • Page 62 SL26RTE SL30RTE PARTS MANUAL PLATFORM ASSEMBLY - SLIDE OUT SECTION アイテム 部品番号 名前 数量 064773-000 Handle bracket 026553-008 Pop rivet - 3/16 diameter 1/2 - 5/8 grip 026553-002 Pop rivet - 3/16 diameter 1/8 - 1/4 grip 011240-004 Flat washer 1/4 standard 064240-001 Bushing 011254-018 Screw - Cap 3/8 - 16 x 2 1/4 011254-032 Screw - CAP 3/8 - 16 x 4 011254-010 Screw - CAP 3/8 - 16 x 1 1/4 067695-000 Spacer 011248-004 Locknut - 1/4 - 20 011252-014 Screw - 1/4 - 20 UNC hex hd x 1 011248-006 Locknut - 3/8 - 16 011240-006 Flat washer 3/8 standard...
  • Page 63 SL26RTE SL30RTE PARTS MANUAL UPPER CONTROL PANEL ASSY ELEC - CE REPAIR PARTS UPPER CONTROL PANEL ASSY ELEC - CE Tue Feb 16 03:25:50 UTC 2021 2-19...
  • Page 64 SL26RTE SL30RTE PARTS MANUAL UPPER CONTROL PANEL ASSY ELEC - CE アイテム 部品番号 名前 数量 516041-000 UPPER CONTROL PANEL SLE Shown 516043-000 SL26E UPPER CONTROL PANEL 3028933 Joystick - I Axis, Deadman Guard 512934-000 LED RED 12V 512935-000 LED GREEN 12V 510542-000 PUSHBUTTON BLACK C/W 1 N/O CON 3028810 PUSH/PULL EMERGENCY STOP 3020080 TOGGLE SWITCH 514485-000 SL UCB enclosure 056066-005 Nut NylockNut DIN985 M5 8.0 Zi 4 056069-005 Washer SteelFlatWasher...
  • Page 65 SL26RTE SL30RTE PARTS MANUAL UPPER CONTROL PANEL ASSY ELEC - CE アイテム 部品番号 名前 数量 514945-000 Joystick harness 516042-000 CAN840 Display 516044-000 MOLEX 39-01-2085 UPPER CONTROL PANEL ASSY ELEC - CE Tue Feb 16 03:25:50 UTC 2021 2-19...
  • Page 66 SL26RTE SL30RTE PARTS MANUAL UPPER CONTROL PANEL ASSEMBLY SL30- ADDITIONS REPAIR PARTS UPPER CONTROL PANEL ASSEMBLY SL30- ADDITIONS Tue Feb 16 03:25:50 UTC 2021 2-20...
  • Page 67: Upper Control Panel Assembly Sl30- Additions

    SL26RTE SL30RTE PARTS MANUAL UPPER CONTROL PANEL ASSEMBLY SL30- ADDITIONS アイテム 部品番号 名前 数量 514521-000 UPPER CONTROL PANEL Shown ASSEMBLY SL30- ADDITIONS 514521-001 UCB mount side plate 514521-002 UCB mount base 514521-003 UCB mount fillet 302544 Pin & Lock 14002 Wrist Support UPPER CONTROL PANEL ASSEMBLY SL30- ADDITIONS Tue Feb 16 03:25:50 UTC 2021...
  • Page 68 SL26RTE SL30RTE PARTS MANUAL UPPER CONTROL PANEL ASSEMBLY SL26 - ADDITIONS REPAIR PARTS UPPER CONTROL PANEL ASSEMBLY SL26 - ADDITIONS Tue Feb 16 03:25:50 UTC 2021 2-21...
  • Page 69: Upper Control Panel Assembly Sl26 - Additions

    SL26RTE SL30RTE PARTS MANUAL UPPER CONTROL PANEL ASSEMBLY SL26 - ADDITIONS アイテム 部品番号 名前 数量 514938-000 UPPER CONTROL PANEL Shown ASSEMBLY SL26 - ADDITIONS 514938-001 UCB mount side plate 514521-002 UCB mount base 514521-003 UCB mount fillet 302544 Pin & Lock 14002 Wrist Support UPPER CONTROL PANEL ASSEMBLY SL26 - ADDITIONS Tue Feb 16 03:25:50 UTC 2021...
  • Page 70 SL26RTE SL30RTE PARTS MANUAL DECAL KIT SL26RTE - ENGLISH REPAIR PARTS DECAL KIT SL26RTE - ENGLISH Tue Feb 16 03:25:51 UTC 2021 2-22...
  • Page 71 SL26RTE SL30RTE PARTS MANUAL DECAL KIT SL26RTE - ENGLISH アイテム 部品番号 名前 数量 516215-000 DECAL KIT SL26RTE - ENGLISH Shown 515980-001 Decal, Snorkel SL26RTE 515980-000 Decal, Snorkel SL26RTE 515335-100 Decal, QR Barcode, English 516213-000 Decal, Battery isolator 066550-005 Warning 508494-068 LWA Decal 68 dB 066551-003 Tipping hazard 066551-002 Tipping hazard 066554-000 DECAL, BEFORE OPERATING 510280-000 DECAL, IPAf EMERG LWR 066555-000 DECAL, RELIEF VALVE 064374-000 Decal, To level 066563-000 Distance to ground...
  • Page 72 SL26RTE SL30RTE PARTS MANUAL DECAL KIT SL26RTE - ENGLISH DECAL KIT SL26RTE - ENGLISH Tue Feb 16 03:25:51 UTC 2021 2-22...
  • Page 73 SL26RTE SL30RTE PARTS MANUAL DECAL KIT SL26RTE - ENGLISH アイテム 部品番号 名前 数量 511066-000 Decal, web address 066551-225 Decal, safe working load extension (SL26RTE Only) 514360-000 Decal, Hand Trap 0162366 Decal,Electric Shock 516213-001 Decal,Battery Disconnect ----- ------ 516049-000 Overlay, Lower Control Box 516045-000 Overlay,Upper Control Box DECAL KIT SL26RTE - ENGLISH Tue Feb 16 03:25:51 UTC 2021...
  • Page 74 SL26RTE SL30RTE PARTS MANUAL DECAL KIT SL30RTE - ENGLISH REPAIR PARTS DECAL KIT SL30RTE - ENGLISH Tue Feb 16 03:25:52 UTC 2021 2-23...
  • Page 75 SL26RTE SL30RTE PARTS MANUAL DECAL KIT SL30RTE - ENGLISH アイテム 部品番号 名前 数量 516214-000 DECAL KIT SL30RTE - ENGLISH Shown 515232-001 Decal, Snorkel SL30RTE 515232-000 Decal, Snorkel SL30RTE 515335-100 Decal, QR Barcode, English 516213-000 Decal, Battery isolator 066550-005 Warning 508494-068 LWA Decal 68 dB 066551-003 Tipping hazard 066551-002 Tipping hazard 066554-000 DECAL, BEFORE OPERATING 510280-000 DECAL, IPAf EMERG LWR 066555-000 DECAL, RELIEF VALVE 064374-000 Decal, To level 066563-000 Distance to ground...
  • Page 76 SL26RTE SL30RTE PARTS MANUAL DECAL KIT SL30RTE - ENGLISH DECAL KIT SL30RTE - ENGLISH Tue Feb 16 03:25:52 UTC 2021 2-23...
  • Page 77 SL26RTE SL30RTE PARTS MANUAL DECAL KIT SL30RTE - ENGLISH アイテム 部品番号 名前 数量 511066-000 Decal, web address ------ ------- ------ ------- 516230-000 Decal,Electric Shock 516213-001 Decal,Battery Disconnect 514360-000 Decal, Hand Trap 516049-000 Overlay, Lower Control Box 516045-000 Overlay,Upper Control Box DECAL KIT SL30RTE - ENGLISH Tue Feb 16 03:25:52 UTC 2021...
  • Page 78 SERVICE AND REPAIR CONTENTS STEERING CYLINDER 3-12 REMOVAL 3-12 DISASSEMBLY 3-13 INTRODUCTION CLEANING AND INSPECTION 3-13 ASSEMBLY AND INSTALLATION 3-13 SPECIAL TOOLS ADJUSTMENT 3-14 PREVENTATIVE MAINTENANCE LIFT CYLINDER 3-14 INSTALLATION 3-14 PREVENTATIVE MAINTENANCE REMOVAL 3-14 TABLE DISASSEMBLY 3-15 CLEANING AND INSPECTION 3-15 CHOCKING THE ELECTRICAL REASSEMBLY...
  • Page 79: Introduction

    Please understand that these warnings cannot cover all conceivable C A U T I O N ways in which service, whether or not recommended by Snorkel, might be carried out or of the possible hazardous consequences of each conceivable way nor could Snorkel investigate all such ways.
  • Page 80: Preventative Maintenance Table

    SERVICE AND REPAIR PREVENTATIVE MAINTENANCE TABLE INTERVAL PREVENTATIVE MAINTENANCE REPORT Daily = each shift or everyday 50 hrs/30 d = every 50 hours or 30 days Date: 250 hrs/6 m = every 250 hours or 6 months Owner: 1000 hrs/2 y = every 1000 hours or 2 years Model #: Y = Yes/Acceptable Serial #:...
  • Page 81: Installation

    SERVICE AND REPAIR CHOCKING THE ELEVATING ASSEMBLY C A U T I O N DO NOT support or raise the front of the platform during any maintenance operation as this may result in damage to the tension members. W A R N I N G Before performing maintenance on a work platform while it is elevated, ensure that the elevating assembly is properly supported.
  • Page 82: Lubrication

    SERVICE AND REPAIR 0102006 Figure 3.1.1: Battery Disconnect Switch Figure 3.1.2: Battery charge indicator LUBRICATION Refer to Table 3-1 for lubrication intervals and Figure 3-2 for location of items that require lubrication ser- vice. Refer to the appropriate sections for lubrication information on the hydraulic tank and filter.
  • Page 83: Hydraulics

    SERVICE AND REPAIR HYDRAULICS HYDRAULIC PUMP Remove the cap screws that mount the pump to the pump motor. Remove the pump from the motor and apply high pressure molybdenum grease to the splines. Re-install the pump and secure the cap screws.
  • Page 84: Main Relief Valve Rv3

    SERVICE AND REPAIR MAIN RELIEF VALVE RV3 Refer to Figure 3-4 whiles reading the following procedures. 1. Operate the hydraulic system 10 to 15 minutes to warm the oil. 2. Remove the cap or loosen the locknut on the main relief valve. 3.
  • Page 85 SERVICE AND REPAIR Movement Manifold LIFT C O IL LOADING STEER DUM P MINI MESS GAUGE PORT FRONT STEER RIG HT BOTTOM TILT AFT STEER LEFT TILT FO RW ARD TILT RIG HT TILT LEFT Drive Manifold HIG H SPEED DRIVE : FO RW ARD DRIVE : REVERSE MEDIUM SPEED...
  • Page 86: Hydraulic Manifold

    SERVICE AND REPAIR HYDRAULIC MANIFOLD Though it is not always necessary to remove the manifold to perform maintenance procedures, a decision should be made prior to beginning as to whether or not the manifold should be removed before maintenance procedures begin. This work should only be carried out by competent and ap- proved technicians in a clean environment.
  • Page 87: Replacing Hydraulic Pump

    SERVICE AND REPAIR REPLACING HYDRAULIC PUMP NOTE: If the hydraulic tank has not been drained, suitable means for plugging the hoses should be provided to prevent excessive fluid loss. REMOVAL 1. Mark, disconnect and plug the hose assemblies. 2. Loosen the cap screws and remove the pump assemblies from the engine. INSTALLATION 1.
  • Page 88: Rear Axle Installation

    SERVICE AND REPAIR REAR AXLE INSTALLATION 1. Insert the drive motor with O-ring (lubricate O-ring before assembly) installed unto the brake and secure the socket screws using loctite #242 retaining compound on the screw threads. 2. Position the drive motor and brake on the rear axle and secure with washers and H.H.
  • Page 89: Front Axle Installation

    SERVICE AND REPAIR C A U T I O N ONLY use a puller to remove the hub. Using any other method of removal may damage the drive motor housing and void the war- ranty. Clean all ttings before disconnecting the hose assemblies. Plug all port holes and hose assemblies immediately to prevent contamina- tion from dust and debris.
  • Page 90: Disassembly

    SERVICE AND REPAIR DISASSEMBLY 1. Remove the head caps from the barrel tube. 2. Mark which end of the barrel tube the head cap was removed from. 3. Withdraw the entire shaft assembly from either end of the barrel tube. 4.
  • Page 91: Adjustment

    SERVICE AND REPAIR ADJUSTMENT 1. Disconnect the cylinder rod ends (if connected). 2. Operate steering so that both ends of the cylinder rod are equal in length therefore within 0.8 mm (1/32 inch). 3. Position both tyres so that they are parallel with the frame, with each other and with the rear wheels.
  • Page 92: Installation

    SERVICE AND REPAIR DISASSEMBLY 1. Unscrew the head cap from the cylinder barrel. 2. Remove the piston and rod assembly from the cylinder barrel. 3. Unscrew the piston nut and remove piston and head cap from the piston rod. 4. Remove the piston static O-ring from the cylinder rod and discard. 5.
  • Page 93: Manual Levelling

    SERVICE AND REPAIR MANUAL LEVELLING • There are occasions when the operation of manual levelling is required. • Manual levelling cannot be carried out above the elevation height (approximately 2 m). 1. Select platform controls from the ground control box(#3). Release the ground “Emergency stop button”(#1) and enter the platform (refer to Figure 3-11).
  • Page 94: Calibrate Level

    SERVICE AND REPAIR CALIBRATE LEVEL • This machine is equipped with level sensors for the chassis, the front axle and the platform as follows: 1. Chassis level sensor: This is incorporated in the ECU (GP400 control module) in the lower control box.
  • Page 95 SERVICE AND REPAIR LEVELLING PROCEDURE 1. Place the machine on a firm, level surface. Using a digital inclinometer, check that the chas- sis and the front axle are level with each other within +/- 0.25 degrees side to side. 2. Using the manual levelling procedure (refer to page 3-15), level the platform using a digital inclinometer to within +/- 0.25 degrees.
  • Page 96: Calibrate Height

    SERVICE AND REPAIR CALIBRATE HEIGHT This machine has an angle transducers (EZfit) attached to the boom which allows the ECU to • calculate the platform height by comparing the boom angle with the platform angle. Angle transducers Figure 3-13: EZfit location W A R N I N G If the GP400 control module, either of the boom angle transducers or either of the CANtilt level sensors are replaced and/or moved, platform height on...
  • Page 97: Calibrate Load

    SERVICE AND REPAIR CALIBRATE LOAD This machine has a pressure transducer fitted to the lift cylinder which allows the ECU to cal- • culate the platform load by comparing the lift pressure with load calibration curves stored in the ECU. Pressure transducers Figure 3-14: Pressure transducers location...
  • Page 98 SERVICE AND REPAIR NOTE: During this elevation procedure, the platform will lift-stop-lift repeating the process several times taking load readings while the work platform is in a stationary position. Do not release the lift switch until the platform is fully elevated. 17.
  • Page 99: Service And Repair

    SERVICE AND REPAIR TORQUE SPECIFICATIONS HYDRAULIC COMPONENTS NOTE: Always lubricate threads with clean hydraulic oil prior to installation Use the following values to torque hydraulic components used on Snorkel work platforms. Torque (Nm) UN/UNF Torque t fi n i t °...
  • Page 100 SERVICE AND REPAIR 10.9 12.9 Grade 10.9 Grade 12.9 Grade 8.8 Nominal Tightening Torque Tightening Torque Tightening Torque Clamp Clamp Clamp Thread Load Load Load K = .15 K = .20 K = .15 K = .20 K = .15 K = .20 Size lbs.
  • Page 101 TROUBLESHOOTING CONTENTS INTRODUCTION GENERAL PROCEDURE TROUBLESHOOTING PROCEDURE SPECIAL TOOLS ADJUSTMENT PROCEDURES CHECKING PUMP PRESSURES TROUBLESHOOTING GUIDE DIAGNOSTICS SYSTEM PLATFORM GROUND INPUTS ANALOGS OUTPUTS SL26-30 I/O LIST GP400 I/O PLATFORM MATRIX I/O BATTERY CHARGE FAULT CODE MOTOR FAULT CODE 4-12 SL26/30SL Page 4 - 1...
  • Page 102: Introduction

    Careful inspection and accurate analysis of the symptoms listed in the troubleshooting guide will localize the trouble more quickly than any other method. This manual cannot cover all possible problems that may occur. If a specific problem is not covered in this manual, call Snorkel for service assistance.
  • Page 103: Adjustment Procedures

    TROUBLESHOOTING ADJUSTMENT PROCEDURES Hydraulic settings must be checked whenever a component is repaired or replaced. Do not remove the counterbalance valves and “bench test” them if they are faulty. • Only replace them with valves of the same type. • •...
  • Page 104: Diagnostics

    TROUBLESHOOTING DIAGNOSTICS The EZcal display has a number of diagnostic tools to aid troubleshooting. To access these with the machine switched on, press and hold “ESC” for 5 seconds until “#### MENU: HELP: PRESS EN- TER” is displayed. Press “ENTER” for a top level fault message. For more detailed diagnostics from the top menu, scroll right to “DIAGNOSTICS”...
  • Page 105: Sl26-30 I/O List

    TROUBLESHOOTING SL26-30 I/O LIST GP400 I/O Meaning Movement Manifold Block Drive manifold Block Elevated drive is always low speed Connector-pin I/O type Function Comment TBM +ve Powers valve outputs, does not power P7-1 GP400 TBM -ve P8-14 B+ Digital Input P7-2 Switch Ground...
  • Page 106 TROUBLESHOOTING GP400 I/O Connector-pin I/O type Function Comment B- Digital input P7-14 Not Used B- Digital input LOW BATTERY LIMP P7-13 Low input: prevent lift and only allow drive in low speed mode, and illuinate low bat led on Matrix MODE MP4-7 B- Digital input...
  • Page 107: Platform Matrix I/O

    TROUBLESHOOTING GP400 I/O Connector-pin I/O type Function Comment P5-4 High side 2A output Generator Solenoid Energises Generator Solenoid when MP3- 1/11 ON P5-5 High side 2A output Ground Alarm Alarm sounds as set in adjustments P5-6 High side 2A output Overload LED On when overloaded PLATFORM MATRIX I/O...
  • Page 108 TROUBLESHOOTING PLATFORM MATRIX I/O Connector-pin I/O type Function Comment B+ Digital Input MP2-1 Steer left Switch Activate left steer when drive is al- lowed and trigger closed. B+ Digital Input MP2-2 Steer right Switch Activate right steer when drive is allowed and trigger closed.
  • Page 109 If the machine reports a motor fault the spanner LED will flash and the text will read “MTFLT XX” where XX is the motor fault code (Refer to the Motor Fault Code Table on page 12 -19), make a note of the motor fault code reported and contact Snorkel immediately. Motor Fault Display...
  • Page 110: Battery Charge Fault Code

    TROUBLESHOOTING BATTERY CHARGE FAULT CODES (1 OF 2) CODE Fault name What the problem is Why is this a problem? User action on warning User action for recovery The high cell voltage is If the cell voltage gets too high the pack may heat up Stop Charge or High Cell Voltage Discharge Pack...
  • Page 111 TROUBLESHOOTING BATTERY CHARGE FAULT CODES (2 OF 2) CODE Fault name What the problem is Why is this a problem? User action on warning User action for recovery There are errors on the The high cell voltage is If the cell voltage gets too high the pack may heat up Stop Charge or I²C bus, which the BMS Cycle pack enable.
  • Page 112: Motor Fault Code

    TROUBLESHOOTING MOTOR FAULT CODES (1 OF 8) PROGRAMMER LCD DISPLAY CODE POSSIBLE CAUSE SET / CLEAR CONDITIONS EFFECT OF FAULT Controller Overcurrent 1. External short of phase U,V, or W motor Set: Phase current exceeded the current ShutdownMotor; connections. measurement limit. ShutdownMainContactor;...
  • Page 113 TROUBLESHOOTING MOTOR FAULT CODES (2 OF 8) PROGRAMMER LCD DISPLAY CODE POSSIBLE CAUSE SET / CLEAR CONDITIONS EFFECT OF FAULT Severe KSI Overvoltage 1. Incorrect (to high) battery-voltage Set: KSI voltage exceeded Severe Overvoltage limiit ShutdownMotor; applied to KSI (pin 1) Clear: Bring KSI voltage below the Severe ShutdownMainContactor;...
  • Page 114 TROUBLESHOOTING MOTOR FAULT CODES (3 OF 8) PROGRAMMER LCD DISPLAY CODE POSSIBLE CAUSE SET / CLEAR CONDITIONS EFFECT OF FAULT Motor Temp Hot Cutback 1. Motor temperature is at or above the Set: Motor temperature is at or above the Reduced drive torque.
  • Page 115 TROUBLESHOOTING MOTOR FAULT CODES (4 OF 8) PROGRAMMER LCD DISPLAY CODE POSSIBLE CAUSE SET / CLEAR CONDITIONS EFFECT OF FAULT Motor Open 1. Motor phase is open. Set: Motor phase U, V, or W detected open. ShutdownMotor; 2. Bad crimps or faulty wiring. Clear: Cycle KSI.
  • Page 116 TROUBLESHOOTING MOTOR FAULT CODES (5 OF 8) PROGRAMMER LCD DISPLAY CODE POSSIBLE CAUSE SET / CLEAR CONDITIONS EFFECT OF FAULT HPD/Sequencing Fault 1. KSI, interlock, direction, and throttle Set: HPD (High Pedal Disable) or sequencing fault ShutdownThrottle. inputs applied in incorrect sequence. caused by incorrect sequence of KSI, interlock, direction, and throttle inputs.
  • Page 117 TROUBLESHOOTING MOTOR FAULT CODES (6 OF 8) PROGRAMMER LCD DISPLAY CODE POSSIBLE CAUSE SET / CLEAR CONDITIONS EFFECT OF FAULT Stall Detected 1. Stalled motor. Set: No motor encoder movement detected. ShutdownEMBrake; 2. Motor encoder failure. Clear: Either cycle KSI, or if parameter LOS Upon Motor disabled;...
  • Page 118 TROUBLESHOOTING MOTOR FAULT CODES (7 OF 8) PROGRAMMER LCD DISPLAY CODE POSSIBLE CAUSE SET / CLEAR CONDITIONS EFFECT OF FAULT Motor Characterization Fault 1. Motor characterization failed during Set: Motor characterization failed during the motor ShutdownMotor; characterization process. See characterization process. ShutdownMainContactor;...
  • Page 119 TROUBLESHOOTING MOTOR FAULT CODES (8 OF 8) PROGRAMMER LCD DISPLAY CODE POSSIBLE CAUSE SET / CLEAR CONDITIONS EFFECT OF FAULT VCL/OS Mismatch 1. The VCL software in the controller Set: VCL and OS software do not match; when KSI ShutdownMotor; does not match the OS software in the cycles, a check is made to verify that they match ShutdownMainContactor;...
  • Page 120 SCHEMATICS ELECTRICAL SCHEMATIC CE - 516040-000 (1 OF 2)
  • Page 121 SCHEMATICS CABLE HARNESS SCHEMATIC - 516040-000 (2 OF 2)
  • Page 122 SCHEMATICS CABLE HARNESS SCHEMATIC - 516040-001...
  • Page 123 SL26RTE SL30RTE PARTS MANUAL Removable Upper Control Box SL OPTIONS Removable Upper Control Box SL Tue Feb 16 03:25:54 UTC 2021...
  • Page 124 SL26RTE SL30RTE PARTS MANUAL Removable Upper Control Box SL アイテム 部品番号 名前 数量 515443-000 UPPER CONTROL BOX MOUNT SL26 (REPLACES 514938-000) 515442-000 UPPER CONTROL BOX MOUNT SL30 (REPLACES 514521-000) 514608-002 PLATFORM EXTENSION CABLE 5M SL26 (REPLACES 514608- 000) 514608-003 PLATFORM EXTENSION CABLE 3.7M SL30 (REPLACES 514608- 001) 302544 Pin & Lock Removable Upper Control Box SL Tue Feb 16 03:25:54 UTC 2021...
  • Page 125 SL26RTE SL30RTE PARTS MANUAL TOW HITCH OPTIONS TOW HITCH Tue Feb 16 03:25:54 UTC 2021...
  • Page 126 SL26RTE SL30RTE PARTS MANUAL TOW HITCH アイテム 部品番号 名前 数量 515480-000 Tow Hitch Weldment 515481-000 Towball 515480-008 Clamp Bracket 515480-009 Clamp Bracket 057052-070 Hex Hd Bolt - M12 x 70 Dacromet 514163-012 Nyloc Nut - M12 Dacromet 505087-012 Hardened washer, M12 058480-050 Hex Hd Bolt - M16 x 50 Dacromet 500281-000 WSHR M16 HARDEND STL DIN 6016 PLTD 514163-016 Nyloc Nut - M16 Dacromet TOW HITCH Tue Feb 16 03:25:54 UTC 2021...
  • Page 127: Chassis Assy Sl26/30Sl

    UPPER CONTROL PANEL ASSEMBLY SL30- CHASSIS ASSY SL26/30SL ADDITIONS 2-20 CONTROL CABINET ASSEMBLY UPPER CONTROL PANEL ASSY ELEC - CE 2-19 CONTROL MODULE ASSEMBLY DECAL KIT SL26RTE - ENGLISH 2-22 DECAL KIT SL30RTE - ENGLISH 2-23 ELEVATING ASSEMBLY SL26SL 2-13 ELEVATING ASSEMBLY SL30SL 2-14...
  • Page 128 SL26RTE SL30RTE PARTS MANUAL 026553-008 2-18 ----- 2-22, 2-22, 2-23 026554-002 2-17 ------ 2-22, 2-23, 2-23, 2-23 027931-057 2-4, 2-13, 2-14 003570-001 2-18 056021-008 003570-005 2-16, 2-17 056060-050 2-7, 2-12 010076-000 2-16, 2-17 056064-010 2-7, 2-12 010076-901 2-22, 2-23 056064-012...
  • Page 129 SL26RTE SL30RTE PARTS MANUAL 062642-032 064298-005 062649-010 2-13, 2-14, 2-15 064320-001 2-4, 2-13, 2-14 062649-020 2-13, 2-14 064331-001 2-4, 2-13, 2-14 063727-000 2-18 064336-000 063904-010 2-15 064339-001 063904-101 2-13, 2-14, 2-15 064343-001 063905-010 064345-010 063905-101 2-4, 2-6 064345-100 2-4, 2-6...
  • Page 130 SL26RTE SL30RTE PARTS MANUAL 064688-002 2-16, 2-17, 2-18 067883-000 2-16, 2-17 064695-000 2-17 068635-001 2-22, 2-23 064696-000 2-16 069129-000 064697-000 2-17 069129-001 064698-000 2-16 069129-002 064700-000 2-16, 2-17 069129-003 064702-001 2-16, 2-17 069129-010 064702-002 2-16, 2-17 069129-011 064761-000 2-18 100338-013...
  • Page 131 SL26RTE SL30RTE PARTS MANUAL 300840 505201-000 300840 1 505202-000 300840 2 505501-000 2-1, 2-2, 2-4 302-0049 505502-000 2-2, 2-14 3020016 505503-000 2-2, 2-16 3020061 1 505505-000 3020080 2-5, 2-19 505515-000 2-1, 2-2 302544 2-20, 2-21, 5-1 505564-000 3028810 2-5, 2-19...
  • Page 132 SL26RTE SL30RTE PARTS MANUAL 510388-000 510752-000 2-10 510393-000 510753-000 2-10 510393-001 510754-000 2-10 510393-002 510756-000 2-10 510393-003 510757-000 2-10 510398-000 510758-000 2-10 510399-000 510759-000 2-10 510400-000 510760-000 2-11 510401-000 510762-000 2-11 510414-000 510763-000 2-11 510415-000 510764-000 2-11 510418-000 510765-000 2-11...
  • Page 133 SL26RTE SL30RTE PARTS MANUAL 511066-000 2-22, 2-23 514521-003 2-20, 2-21 512318-000 514604-000 2-19 512366-000 514605-000 2-19 512543-000 514608-002 512817-000 514608-003 512934-000 2-5, 2-19 514622-000 512935-000 2-19 514624-000 513182-000 2-14 514626-000 513192-000 2-14 514627-000 513219-000 2-13, 2-14 514629-000 513236-000 2-14 514720-000...
  • Page 134 SL26RTE SL30RTE PARTS MANUAL 515421-000 515958-000 515422-000 515959-000 515423-000 515967-000 515424-000 515968-000 515425-000 515980-000 2-22 515426-000 515980-001 2-22 515427-000 515982-000 515428-000 516021-000 515429-000 516022-000 515430-000 516023-000 515431-000 516024-000 515432-000 516025-000 515433-000 516026-000 515434-000 516041-000 2-19 515435-000 516042-000 2-19 515436-000 516043-000...
  • Page 135 SL26RTE SL30RTE PARTS MANUAL 516118-000 516145-000 516146-000 516147-000 516148-000 516149-000 516163-000 516167-000 516203-000 516204-000 516213-000 2-22, 2-23 516213-001 2-22, 2-23 516214-000 2-23 516215-000 2-22 516219-000 516220-000 516227-000 2-10 516229-000 2-10 516230-000 2-23 516231-000 2-22, 2-23 5560179 2-7, 2-12 5563048 605246...

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