Front Drive Shaft Installation - Polaris RZR PRO XP 2020 Service Manual

FINAL DRIVE

FRONT DRIVE SHAFT INSTALLATION

1. Install new spring ring
anti-seize compound to the splines
2. Align splines of drive shaft with front gearcase and
reinstall the drive shaft.
3. Install drive shaft into the front bearing carrier.
4. Install the upper and lower ball joint ends into the
front bearing carrier.
5. Install new pinch bolts and nuts
specification.
TORQUE
Ball Joint Fasteners:
44 ft-lbs (60 Nm)
8.12
q
on drive shaft. Apply an
w
.
e
. Torque to
6. Install front wheel hub assembly
t
washer , and hand tighten the new castle nut.
Install washer with domed side out.
7. Torque wheel hub nut
u
new cotter pin . Tighten nut slightly if necessary to
align cotter pin holes. Bend both ends of cotter pin
around end of spindle in different directions.
TORQUE
Wheel Hub Castle Nut:
180 ft-lbs (244 Nm)
8. Install new brake caliper mounting bolts and torque to
specification.
TORQUE
Front Caliper Mounting Bolts:
33 ft-lbs (45 Nm)
CAUTION
New bolts have a pre-applied locking agent which is
destroyed upon removal. Always use new brake caliper
mounting bolts upon assembly.
9930583 R02 - 2020 RZR PRO XP / XP 4 Service Manual
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, new cone
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to specification and install a
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