Polaris RZR PRO XP 2020 Service Manual page 552

INDEX
Caliper, Front
Assembly View .................................................... 10.19
Assembly View (4-Seat)......................................... 10.20
Disassembly / Inspection ....................................... 10.21
Disassembly / Inspection (4-Seat) ............................ 10.22
Cam Chain Tensioner
Inspection.............................................................2.32
Camshaft
Inspection.............................................................3.56
Installation / Timing .................................................3.94
Removal...............................................................3.54
Sprocket Inspection ................................................3.55
Camshaft Timing
Quick Reference ....................................................3.98
CAN ..................................................................... 12.41
Cargo Box
Assembly View .................................................... 11.14
Removal............................................................. 11.20
Charge Air Cooler
Installation ............................................................3.34
Removal...............................................................3.32
Charging System
Stator Testing ...................................................... 12.20
Chassis
Assembly View ...................................................... 11.9
Assembly View (4-Seat)......................................... 11.10
Frame..........................................................11.9-11.10
Chassis Harness
Break-Out Diagrams ............................................. 12.47
Clutch
Bushing Service .....................................................6.14
Installation (Drive) ..................................................6.17
Installation (Driven).................................................6.24
Removal (Drive) ...................................................... 6.6
Removal (Driven) ...................................................6.19
Clutch Chart
2020 Pro XP.................................................... 1.14, 6.2
2020 Pro XP 4 .......................................................1.16
Clutch Cover
Drain ...................................................................2.43
Combustion Chamber Cleaning....................................3.61
Component Locations
Electrical (front)......................................................12.6
Electrical (rear) ......................................................12.5
Connecting Rod
Assembly .............................................................3.82
Bearing Selection ...................................................3.79
Inspection.............................................................3.77
Console
Removal............................................................. 11.21
Control Arm
Replacement (front) ................................................9.18
Coolant
Level Inspection .....................................................2.35
Coolant Flow Diagram ................................................3.30
Coolant Flush ...........................................................2.37
Coolant Hose
Inspection.............................................................2.36
Coolant Pump
Electric............................................................... 12.32
Coolant Temperature Sensor
Test ................................................................... 12.33
Cooling Fan
Bypass Test ........................................................ 12.30
Replacement....................................................... 12.30
Testing ............................................................... 12.29
Cooling System
IX.2
Bleeding...............................................................2.38
Coolant Strength and Type .......................................2.35
Pressure Test ................................................ 2.36, 3.31
Specifications ........................................................3.31
Troubleshooting .....................................................1.32
Cornering Control ......................................................9.61
CPS ........................................................................ 4.7
Replacement.......................................................... 4.8
Testing .................................................................. 4.7
Crankcase
Assembly .............................................................3.86
Breather Hose Inspection.........................................2.30
Disassembly / Inspection .........................................3.67
Crankcase Inspection.................................................3.72
Crankshaft
Connecting Rod Bearing Selection .............................3.79
Installation ............................................................3.84
Journal Inspection ..................................................3.70
Main Bearing Selection............................................3.80
Removal / Inspection...............................................3.70
Crankshaft Position Sensor (CPS) ................................. 4.7
Crankshaft PTO Seal
Installation ............................................................3.44
Removal...............................................................3.44
Replacement.........................................................3.44
Crankshaft Sensor
Replacement.......................................................... 4.8
Testing .................................................................. 4.7
CV Joint / Boot
Replacement.........................................................8.17
Cylinder
Inspection.............................................................3.74
Installation ............................................................3.83
Misfire..................................................................1.53
Cylinder Head
Assembly .............................................................3.92
Disassembly .........................................................3.59
Inspection.............................................................3.58
Installation ............................................................3.93
Removal...............................................................3.58
Cylinder Leakdown Test..............................................2.30
Cylinder Removal ......................................................3.73
Dash
Removal............................................................. 11.19
Dash Instruments / Controls ........................................ 11.7
Dash Light ............................................................. 12.28
Decal Replacement ................................................... 11.2
Decimal Equivalent Chart............................................1.19
Diagnostic ...............................................................1.22
Engine Cranks but does Not Start ..............................1.25
No Crank No Start or Slow Crank...............................1.27
Over Heating .........................................................1.28
Warning Lights.......................................................1.29
Digital Wrench
Diagnostic Connector ..............................................1.35
Digital Wrench®
Communication Errors.............................................1.35
ECU Reprogramming ..............................................1.39
Feature Map..........................................................1.37
Guided Diagnostics ................................................1.33
Polaris Mobile Digital Wrench® (PMDW) .....................1.40
Serial Number Location ...........................................1.36
Software Installation and Updates ..............................1.34
9930583 R02 - 2020 RZR PRO XP / XP 4 Service Manual
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