Helix And Movable Sheave Bushing Inspection; Bushing Service - Polaris RZR PRO XP 2020 Service Manual

PVT SYSTEM
HELIX AND MOVABLE SHEAVE
BUSHING INSPECTION
1. Inspect the Teflon® coating
sheave bushing. Inspect Sheave for signs of wear,
grooving or cracking. De-glaze sheave surfaces with
a 3M Scotch-Brite™ Pad if needed. Replace if
needed.
Moveable Sheave Bushing Inspection:
Replace the movable sheave if more brass than
Teflon® is visible on the bushing.
2. Inspect the Teflon® coating
Inspect Helix for signs of wear, grooving or notching
on ramps. De-glaze surfaces with a 3M Scotch-
Brite™ Pad if needed. Replace if needed.
Helix Bushing Inspection:
Replace the Helix bushing if more brass than Teflon® is
visible on the bushing. Refer to Bushing Service page
6.22procedure.
6.22
q
on the moveable
w
on the Helix bushing.

BUSHING SERVICE

HELIX BUSHING REMOVAL
1. Install the main adapter
2. From the inside of the Helix, insert bushing adapter
w
(PN 5020636) into the bushing. Install spacer and
top nut to secure adapter on Helix.
3. Insert the piston pin puller in a vise.
4. Using a pry bar located between the fingers of the
helix, turn the helix counter clockwise to remove the
bushing.
5. Remove the nut from the puller rod and set aside.
6. Remove the bushing and bushing removal tool from
the puller. Discard the bushing.
HELIX BUSHING INSTALLATION
R
1. Apply Loctite 620 evenly to bushing bore in cover.
2. From the bottom of the Helix, insert the new bushing
w
and bushing adapter
3. Install the main adapter
securing nut on top of the Helix.
9930583 R02 - 2020 RZR PRO XP / XP 4 Service Manual
q
on puller.
(PN 5020636)
q
, spacer adapter, and
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