Polaris RZR PRO XP 2020 Service Manual page 297

COVER BUSHING REMOVAL
1. Install adapter cup (PN 5020632)
IMPORTANT
When removing the bushing, the outside of the cover
should be facing the barrel of the Piston Pin Puller as
shown or damage to the cover may result.
2. From inside of clutch cover, insert adapter tool (PN
e
5020629) into cover bushing.
3. With outside of cover toward the puller barrel, slide
cover onto puller.
4. Install nut onto puller rod and hand tighten. Turn
puller barrel to increase tension as needed.
5. Turn clutch cover counterclockwise on puller rod until
bushing is removed and cover comes free.
6. Remove nut from puller rod and set aside.
7. Remove bushing and bushing removal tool from
puller. Discard bushing.
COVER BUSHING INSTALLATION
1. Apply Loctite® 620 evenly to bushing bore in cover.
2. Install adapter cup (PN 5020632) on puller, insert
cover onto puller rod, placing inside of cover toward
vise.
IMPORTANT
When installing the bushing, the inside of the cover
should be facing the barrel of the Piston Pin Puller or
damage to the cover may result.
3. Working from outside of cover, insert new bushing
and adapter tool (PN 5020634) into center of clutch
cover.
4. Install nut on rod and hand tighten. Turn puller barrel
to apply more tension if needed.
9930583 R02 - 2020 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
5. Turn clutch cover counterclockwise on puller rod until
bushing is seated.
w
on puller.
6. Remove nut from puller rod. Take installation tool and
clutch cover off rod.
ONE-WAY BEARING BUSHING
REPLACEMENT
1. Replace the bushing using adapter (PN 5020636)
and an arbor press.
Inspect the One-way bearing for signs of wear when
replacing the One-way bearing bushing. Replace if
PVT SYSTEM
NOTICE
necessary.
6.15
6