Belt Installation; Belt Break-In - Polaris RZR PRO XP 2020 Service Manual

BELT INSTALLATION

1. With the clutch spreader tool installed, loop the belt
over the drive clutch and over part of the driven
clutch. Be sure to install belt in the direction
previously marked.
2. Rotate the driven clutch and walk the belt into the
clutch.
3. Remove the clutch spreader tool from the driven
clutch.
4. Rotate / spin the driven clutch and belt approximately
5-7 times to properly seat the belt in the driven clutch.
5. Install the outer clutch cover and fourteen fasteners
q
. Torque fasteners to specification.
TORQUE
Outer Clutch Cover Fasteners:
36 in-lbs (4 Nm)
6. Install PVT intake hose, and torque hose clamp
specification.
TORQUE
PVT Intake Hose Clamp:
25 in-lbs (3 Nm)
9930583 R02 - 2020 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.

BELT BREAK-IN

A proper break-in of the clutches and drive belt will
ensure a longer life and better performance. If a belt fails,
always clean any debris from the duct and from the
engine compartment.
Standard Break-In
Drive at slower speeds for the first 50 miles (80 km) of
operation. Carry only light loads. Avoid aggressive
acceleration, high-speed operation and prolonged
operation at a specific RPM during this period.
Sand/Dune Break-In
Drive in low gear for the first 5 miles (8 km) of operation.
Avoid prolonged low speed operation at high throttle.
Avoid aggressive acceleration, high-speed operation and
prolonged operation at a specific RPM during this period.
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PVT SYSTEM
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