Polaris RZR PRO XP 2020 Service Manual page 317

8. Install the primary clutch, belt and secondary clutch.
Install snap ring on transmission input shaft before
installing secondary clutch mounting bolt. Torque
fasteners to specification.
TORQUE
Primary Clutch Bolt:
140 ft-lbs (190 Nm)
Secondary Clutch Bolt:
43 ft-lbs (58 Nm)
9. Install PVT hoses and outer PVT cover. Torque
fasteners to specification.
TORQUE
Hose Clamps:
35 in-lb (4 Nm)
Outer PVT Cover Fasteners:
35 in-lb (3 Nm)
10. Connect the starter wiring. Torque fasteners to
specification.
TORQUE
Starter Cable Nuts:
30 in-lb (3 Nm)
11. Install throttle body / intake manifold assembly.
Tighten clamps retaining intake manifold to engine.
Install lower manifold mounting bolt (to trans mount
bracket). Torque fasteners to specification.
TORQUE
Intake Manifold Clamps:
6 ft-lb (8 Nm)
Lower Intake Manifold Mounting Fasteners:
20 ft-lb (27 Nm)
9930583 R02 - 2020 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
12. Install zip ties retaining fuel lines and harnesses to
intake manifold.
13. Connect harness going to TBAP, both TMAP sensors,
CPS, coolant temp sensor, Trans switch, speed
sensor, injectors, ETC.
14. Connect the fuel line at the fuel rail.
15. Connect the valve cover vent line.
16. Connect stator harness.
17. Install the coolant hose to the thermostat housing and
the water pump hose.
18. Install the two hoses going to charge air cooler.
19. Install air box and engine air intake. Torque fasteners
to specification.
TORQUE
Air Box Mounting Fasteners:
8 ft-lb (11 Nm)
Intake Clamps:
49 in-lb (6 Nm)
20. Install head pipe/turbo assembly. See Head Pipe /
Turbo Installation page 3.19.
21. Install rear fenders/fender flares. Torque fasteners to
specification.
TORQUE
Rear Fender/Fender Flare Fasteners:
7 ft-lbs (10 Nm)
22. Install cargo box. Torque fasteners to specification.
TORQUE
Cargo Box Fasteners:
7 ft-lbs (10 Nm)
TRANSMISSION
7
7.9