Drive Clutch Installation - Polaris RZR PRO XP 2020 Service Manual

i
4. Install the clutch cover and clutch cover bolts
Hand tighten bolts.
5. Torque cover bolts in a cross pattern evenly to
specification.
TORQUE
Drive Clutch Cover Bolts:
15 ft-lbs (21 Nm)
6. Install drive clutch assembly and drive clutch bolt
Torque bolt to specification.
TORQUE
Drive Clutch Bolt:
140 ft-lbs (190 Nm)
9930583 R02 - 2020 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.

DRIVE CLUTCH INSTALLATION

o
.
1. Clean drive clutch and crankshaft tapers with solvent.
Allow the tapers to completely dry before installing
drive clutch.
2. Install the drive clutch stationary sheave. Ensure the
sheave is fully seated.
3. Install the drive clutch assembly
w
bolt .
a
.
Ensure proper orientation of washers. Orientation
should be as follows: Clutch Spider, Yellow Washer,
Silver Belleville Washer with dome side facing outwards
towards Outer Post, and Outer Post.
4. Install the Drive Clutch Holding Tool onto the drive
clutch. Torque drive clutch retaining bolt to
specification.
Drive Clutch Holding Tool:
Drive Clutch Retaining Bolt:
140 ft-lbs (190 Nm)
5. With the clutch spreader tool installed, loop the belt
over the drive clutch and over part of the driven
clutch. Be sure to install belt in the direction
previously marked.
6. Rotate the driven clutch and walk the belt into the
clutch.
7. Remove the clutch spreader tool from the driven
clutch.
8. Rotate / spin the driven clutch and belt approximately
5-7 times to properly seat the belt in the driven clutch.
PVT SYSTEM
q
and drive clutch
IMPORTANT
PU-52944
TORQUE
6
6.17