Polaris RZR PRO XP 2020 Service Manual page 16

GENERAL INFORMATION
ITEM
Exhaust Heat Shield Fasteners
Bolts
Exhaust Manifold
Nuts
Exhaust Pipe to Muffler Nuts
Exhaust Pipe to Turbo Bolts
Fan Assembly Mounting Fastener
Front Fascia Fastener
Fender Flare Fastener
Floor / Rocker Panel Fastener
Flywheel Bolt
Frame Bolts (front to rear)
Front Bumper Bracket Fastener
Front Crossbar Fastener
Front Fascia Fastener
Front Frame Fastener
Cover Plate
Screws
Front Gearcase
Drain/Fill
Plugs
Front Gearcase Mounting
Fasteners
Fuel Pump PFA Nut
Fuel Rail Mounting Screws
Fuel Tank Block-off Panel
Fuel Tank Fasteners
Fuse Box Fasteners
Gear Selector Knob
Heat Shield Fastener
Hip Bolster Bolts
Hood Fastener
Hose Clamp
Hub Castle Nut (front and rear)
Ignition Coil Fastener
Instrument Panel Fastener
Intake Cover Fasteners
Intake Clamps
Intake Manifold Mounting
Fasteners (lower)
Intake Manifold to Cyl Head
Clamps
Knock / Det Sensor
Main-to-Front Frame Fastener
Master Cylinder Mount Bolts
Manifold Pressure Banjo Bolt
Oil Cooler Bolts
Oil Pan Bolts (M8)
Mounting
Oil Pump
Bolts
1.10
TORQUE
8 ft-lb (11 Nm)
17 ft-lb (23 Nm)
26 ft-lb (35 Nm)
18 ft-lb (24 Nm)
18 ft-lb (24 Nm)
9 ft-lbs (12 Nm)
7 ft-lbs (10 Nm)
7 ft-lbs (10 Nm)
7 ft-lbs (10 Nm)
133 ft-lbs (180 Nm),
loosen 180°, retorque
to 133 ft-lb (180 Nm)
40 ft-lb (54 Nm)
30 ft-lbs (40 Nm)
40 ft-lbs (54 Nm)
8 ft-lbs (11 Nm)
148 ft-lbs (200 Nm)
11 ft-lbs (15 Nm)
10 ft-lbs (14 Nm)
52 ft-lbs (70 Nm) + 270°
70 ft-lbs (95 Nm)
7 ft-lb (10 Nm)
8 ft-lbs (11 Nm)
15 ft-lbs (20 Nm)
5 ft-lb (7 Nm)
40 in-lb (5 Nm)
9 ft-lbs (12 Nm)
14 ft-lb (19 Nm)
7 ft-lbs (10 Nm)
35 in-lb (4 Nm)
180 ft-lbs (244 Nm)
7 ft-lbs (10 Nm)
8 ft-lb (11 Nm)
36 in-lbs (4 Nm)
49 in-lb (6 Nm)
20 ft-lb (27 Nm)
6 ft-lb (8 Nm)
15 ft-lb (20 Nm)
33 ft-lbs (45 Nm)
18 ft-lbs (25 Nm)
7 ft-lb (10 Nm)
7 ft-lb (10 Nm)
9 ft-lb (12 Nm)
M6
26 ft-lb (35 Nm)
M8
7 ft-lbs (10 Nm)
ITEM
Pickup
Screws
Oxygen Sensor
Power Steering Unit Shield Screws
Power Steering Bracket to Frame
Nuts
Power Steering Unit to Mount
Bracket
Prop Shaft Roll Hoop Fasteners
Prop Shaft Support Bearing
Fastener:
Prop Shaft Mounting Plate
Fastener:
Prop Shaft to Transmission
Coupler Fasteners
PVT Inner Cover Baffle Fasteners
inner
PVT Cover
Fasteners
outer
PVT Intake Hose Clamp
Radiator Bracket
Radius Rod Fasteners (Inner)
Radius Rod Fasteners (Outer)
Rear Cargo Box / Fender Fastener
Rear Fascia/Bumper Fastener
Rear Support Fastener
Rear Fascia Fastener
Rear Fascia Bracket Fastener
ROPS Seat Belt Mount Fastener
ROPS Fasteners (Front and Rear)
ROPS Fasteners (Middle)
Seat Base Support Bracket
Fastener
Seat Bracket Fastener
(Passenger)
Seat Frame Fastener (Rear)
Seat Frame Fastener (Front) M10
x 1.5 x 16
9930583 R02 - 2020 RZR PRO XP / XP 4 Service Manual
TORQUE
7 ft-lb (10 Nm)
13 ft-lb (18 Nm)
15 ft-lb (20 Nm)
18 ft-lb (24 Nm)
30 ft-lb (41 Nm)
13 ft-lbs (18 Nm)
30 ft-lbs (40 Nm)
15 ft-lbs (20 Nm)
11 ft-lbs (15 Nm)
7 ft-lbs (10 Nm)
(see image inEngine
Installation) page for
sequence
STEP 1: Torque to
37 ft-lb (50 Nm)
STEP 2: Torque to
10 ft-lb (14 Nm)
STEP 3: Loosely
install bolts by
hand
STEP 4: Torque to
37 ft-lb (50 Nm)
STEP 5: Torque to
50 ft-lb (68 Nm)
STEP 6: Torque to
37 ft-lb (50 Nm)
36 in-lbs (4 Nm)
25 in-lbs (3 Nm)
8 ft-lb (11 Nm)
52 ft-lbs (70 Nm) + 45°
52 ft-lbs (70 Nm) + 90°
7 ft-lbs (10 Nm)
7ft-lbs (10 Nm)
8 ft-lb (11 Nm)
36 in-lbs (4 Nm)
36 in-lbs (4 Nm)
40 ft-lbs (54 Nm)
44 ft-lbs (60 Nm)
89 ft-lbs (120 Nm)
15 ft-lbs (20 Nm)
9 ft-lbs (12 Nm)
30 ft-lbs (40 Nm)
37 ft-lbs (50 Nm)
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