Front Drive Shaft Installation - Polaris ACE 900 2017 Service Manual

FRONT DRIVE SHAFT INSTALLATION

1. Install new compression ring on drive shaft. Apply
anti-seize compound to splines. Align splines of drive
shaft with front gearcase and install by lightly tapping
on drive shaft with soft-faced hammer.
2. Install drive shaft axle through the backside of the
bearing carrier.
3. Install lower A-arm assembly onto vehicle frame.
Torque new bolts to specification.
TORQUE
Lower Control Arm Fasteners:
42 ft-lbs (57 Nm)
4. Attach shock to A-arm with fastener. Torque lower
shock bolt to specification.
TORQUE
Shock Mounting Fastener:
42 ft-lbs (57 Nm)
5. Install the upper joint end into the front bearing
carrier.
9929422 R02 - 2017-2019 ACE 900 Service Manual
© Copyright Polaris Industries Inc.
6. Install a new upper ball joint pinch bolt
Torque to specification.
TORQUE
Ball Joint Pinch Bolts:
42 ft-lbs (57 Nm)
7. Install the fastener retaining the front stabilizer bar
link to the upper control arm. Torque fastener to
specification.
TORQUE
Stabilizer Link Fasteners:
42 ft-lbs (57 Nm)
8. Apply Anti-Seize to drive shaft axle splines.
9. Install front wheel hub assembly
and hand tighten the castle nut. Install washers with
domed side out.
FINAL DRIVE
e
and nut.
7
r t
, cone washers ,
7.15