Arctic Cat 660 cc Service Manual page 253

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2. Remove the retaining pin securing the brake pads
to the caliper assembly.
3. Pull both brake pads out of the caliper assembly.
4. Using a large screwdriver, slowly push both brake
pistons into the caliper.
! CAUTION
Care must be taken not to pry against the brake
disc when pushing on the pistons or severe
damage may occur.
5. Position the new brake pads into the caliper and
secure with the retaining pin.
NOTE: When installing new brake pads, always
install them as a set. Never install just one pad or
use brake pads which have been used in another
snowmobile.
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AF255D
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6. Compress the brake lever repeatedly to ensure
correct positioning of the brake pads; then release.
NOTE: When new brake pads are installed, a bur-
nishing process is required. Drive the snowmobile
slowly and compress the brake lever repeatedly
until the pads just start to heat up; then allow them
to cool down. This process stabilizes the pad
material and extends the life of the pads.
REMOVING CALIPER
1. Slide a piece of flexible tubing over the ball of the
bleeder valve and direct the other end into a
container.
2. Open the bleeder valve and compress the brake
lever several times to drain the reservoir of fluid.
3. Remove the brake hose from the caliper. Use an
absorbent towel to collect any remaining brake
fluid.
! CAUTION
Brake fluid is highly corrosive. Do not spill brake
fluid on any surface of the snowmobile.
4. Remove the retaining pin securing the brake pads
to the caliper assembly; then remove the brake
pads.
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