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Arctic Cat 660 cc Manuals
Manuals and User Guides for Arctic Cat 660 cc. We have
1
Arctic Cat 660 cc manual available for free PDF download: Service Manual
Arctic Cat 660 cc Service Manual (396 pages)
Brand:
Arctic Cat
| Category:
Snowmobiles
| Size: 80.24 MB
Table of Contents
Table of Contents
2
Table of Contents
3
General Specifications
4
Recommended Gasoline and Oil
4
Snowmobile Identification
4
Break-In Procedure
5
Drive Chain Lubrication (120 CC Model)
5
Genuine Parts
5
High Altitude Operation
5
Check Engine Light (660 CC Models)
6
Low Oil Pressure Warning Light (660 CC Models)
6
Preparation for Storage
6
Tipped Snowmobile (660 CC Models)
6
Preparation after Storage
7
After Break-In Checkup (100 Miles)
8
After Break-In Checkup Checklist
9
Tightening Torque (General Bolts)
10
Torque Conversions
10
Drill Bit Sizes (Number) Chart
11
Fraction/Decimal Conversion Chart
11
MM/In. Conversion Chart
12
Section 2 - Engine
13
Engine Specifications (660 CC - Standard)
14
Engine Specifications (660 CC - Turbo)
14
Engine Specifications (120 CC)
15
Engine Torque Patterns (660 CC)
16
Torque Conversions
17
Assembly Schematic (660 CC)
18
Engine
21
Removing Engine (120 CC Model)
21
Removing Engine (660 CC Models)
22
Disassembling Engine (120 CC Model)
28
Disassembling Engine (660 CC Models)
33
Servicing Components (120 CC Model)
40
Servicing Components (660 CC Models)
49
Assembling Engine (120 CC Model)
53
Assembling Engine (660 CC Models)
58
Installing Engine (120 CC Model)
73
Installing Engine (660 CC Models)
74
Troubleshooting Engine
80
Section 3 - Engine-Related Items
83
Engine-Related Items
84
Recoil Starter (120 CC Model)
84
Accessory Belt
87
Liquid Cooling System
88
Cooling System Schematics
90
Checking Compression
92
Removing/Installing Spark Plugs
93
Servicing Valves
94
Ignition Timing
99
Servicing Oil Filter
100
Testing Oil Pressure
101
Oil Flow Chart
102
Replacing Water Pump
103
Servicing Air Silencer (660 CC STD Model)
105
Servicing Air Silencer (660 CC Turbo Models)
107
Turbo/Intercooler (660 CC Turbo Models)
108
Servicing Oil Pump/Pressure Relief Valve
111
Section 4 - Fuel Systems
114
Carburetor Schematic (120 CC)
115
Carburetor Specifications (120 CC)
115
Fuel System
115
Pre-Maintenance Checks (120 CC)
115
Disassembling Carburetor (120 CC)
116
Removing Carburetor (120 CC)
116
Assembling Carburetor (120 CC)
118
Cleaning Carburetor (120 CC)
118
Inspecting Carburetor (120 CC)
118
Installing Carburetor (120 CC)
120
Adjusting Carburetor (120 CC)
121
Throttle Cable (120 CC)
122
Throttle Body Assembly (660 CC)
123
Fuel Filter (660 CC)
125
Fuel Pump (660 CC)
126
Troubleshooting Fuel System (660 CC)
127
Air-Intake Silencer (120 CC)
128
Gas Tank/Seat Assembly (120 CC)
128
Gas Tank/Seat Assembly (660 CC)
130
Section 5 - Engine Electrical Systems
134
Basic Electrical Specifications Chart
135
Testing Components
135
Transistorized Ignition System (120 CC)
135
Testing Main Wiring Harness (120 CC)
136
Troubleshooting Ignition System (120 CC)
136
Ignition Switch - Electric Start Function (660 CC)
137
Testing Electric Fuel Pump (660 CC)
137
Testing Electrical Resistances (120 CC)
137
Testing Ignition Key Switch
137
Starter Motor (660 CC)
138
Alternator (660 CC)
142
Troubleshooting Electric Start
147
Wiring Diagrams (Ignition)
148
Section 6 - Chassis Electrical Systems
151
Brakelight Switch
152
Headlight Dimmer Switch
152
Testing Handlebar Warmer Elements (HI/OFF/LO Function)
153
Testing Handlebar Warmer Switch (HI/OFF/LO Function)
153
Testing Thumb Warmer Element (HI/OFF/LO Function)
153
Testing Thumb Warmer Switch (HI/OFF/LO Function)
153
Testing Passenger Handwarmer Elements
154
Testing Passenger Handwarmer Switch
154
Section 7 - Steering and Body
160
Steering and Body
161
Steering Post (120 CC Model)
161
Steering Post
164
Ski
167
Ski (120 CC Model)
167
Ski Wear Bar
168
Drag Link
169
Tie Rods (120 CC Model)
170
Tie Rods
171
Spindle (120 CC Model)
172
Spindle
174
Steering Tie Rod
175
Ski Alignment (120 CC Model)
176
Ski Alignment
177
Front Suspension A-Arms (120 CC Model)
178
Front Suspension Arms
179
Front Suspension (Ski) Shock Absorber
181
Sway Bar
182
Belly Pan (120 CC Model)
183
Console
183
Belly Pan
184
Gas Tank/Seat Assembly
190
Seat/Cushion/Taillight Housing (120 CC Model)
191
Seat Cushion
192
Taillight Housing
193
Backrest/Rack/Taillight Assembly
194
Windshield
194
Tunnel/Rear Bumper/Snowflap
196
Headlight Assembly
198
Headlight Assembly (120 CC Model)
198
Adjusting Headlight Aim
199
Section 8 - Drive Train and Brake Systems
201
Drive Chain and Sprockets (120 CC)
202
Drive Train and Brake Systems
202
Drive Belt
204
Removing/Installing Drive Belt (ACT Roller Driven Pulley)
204
Drive Clutch
205
Driven Pulley (Bearcat/T660 Touring)
215
ACT Roller Driven Pulley (Turbo Models)
221
Drive Clutch/Driven Pulley
228
Drive Train Schematics
231
Drive Train/Brake Disc
236
Chain Adjuster
245
Brake System (120 CC)
249
Brake System
251
Brake Lever/Master Cylinder Assembly
256
Drive System Specifications
260
Chain Case Performance Specifications with Tension Pad Tightener System
261
Drive System Components
262
Arctic Cat Cam Arms
263
Chains & Sprockets
266
Arctic Cat Drive Belt Dimension Chart
267
Arctic Cat Drive Belt Replacement Chart
268
Center-To-Center/Offset Specifications
269
Torque Specifications
270
Troubleshooting Drive Clutch/Driven Pulley
271
Troubleshooting Drive Belt
272
Troubleshooting Hydraulic Brake System
273
Section 9 - Track/Rear Suspension
274
Understanding the Suspension
275
Suspension Setup Basics
276
Suspension Mounting Location Chart
278
Chassis and Skid Frame Mounting Locations
279
Servicing Chart
281
Slide Rail Schematics
282
Front Arm Schematics
285
Rear Arm Schematics
286
Idler Wheels Schematics
288
Repair Procedure 1
290
Repair Procedure 2
303
Repair Procedure 3
329
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