Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Arctic Cat ZR4000 2016
Summary of Contents for Arctic Cat ZR4000 2016
- Page 1 2016 OPERATOR MANUAL /XF/M ® 4000/6000/8000 www.arcticcat.com...
- Page 2 Arctic Cat Snowmobile dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat Snowmobile dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply.
-
Page 3: Table Of Contents
Table of Contents Limited Warranty .....Inside Front Cover Braking ............22 Foreword ............1 Emergency Stopping ........23 Throttle/Ignition Monitor Switch ....... 23 Declaration of Conformity........2 Varying Altitude Operation....... 24 Snowmobile Safety Rules ........3 Lubrication..........25-26 General Information ........4-20 Chain Case............ - Page 4 SELF AND OTHERS. Parts and Accessories When in need of replacement parts, oil, or accessories for your Arctic Cat Snowmo- bile, be sure to only use GENUINE ARCTIC CAT PARTS, OIL, AND ACCESSO- RIES. Only genuine Arctic Cat parts, oil, and accessories are engineered to meet the standards and requirements of your Arctic Cat Snowmobile.
-
Page 5: Foreword
Drive with caution, observe all state and local regulations, and respect the rights of others. ISMA members like Arctic Cat do their part to improve trails, sponsor events, and generally support the sport of snowmobiling. As a mem- ber of the National Snowmobile Foundation, Arctic Cat Inc. -
Page 6: Declaration Of Conformity
Declaration of Conformity Application of council directives: EMC Directive 2004/108/EC Issued by European Commission. EC Machinery Directive 2006/42/EC Type of Equipment: Snowmobile Brand Name: Arctic Cat Model Numbers: S2016M6DE2OSG S2016M6DE2USG S2016M6DE3OSG S2016M6DE3USG S2016M6DLEOEB S2016M6DLEOSB S2016M6DLEOSG S2016M6DLEUSB S2016M6DLEUSG S2016M6DM2USG S2016M6DM3OSG S2016M6DM3USG... -
Page 7: Snowmobile Safety Rules
Snowmobile Safety Rules... -
Page 8: General Information
If tion. The Engine Serial Number (ESN) is the complete engine must be replaced, stamped into the crankcase of the engine. ask the dealer to notify Arctic Cat for correct registration information. Control Locations Shown are the typical control locations for Arctic Cat snowmobiles. -
Page 9: Gasoline-Oil
10% ethanol content. The recommended oil to use in the oil- NOTE: For optimum performance, injection system is Arctic Cat C-TEC2 use only 91 octane (minimum) gasoline. Synthetic 2-Cycle Oil (p/n 6639-520 - 48 CAUTION... -
Page 10: Engine Break-In
Engine Break-In Also, if the snowmobile is to remain on a trailer after filling the gas tank, the bed of The Arctic Cat engine (when new or the trailer must be maintained level to rebuilt) requires a short break-in period... -
Page 11: Drive Belt Break-In
Excessive revving of the take the snowmobile to an authorized engine could result in serious engine Arctic Cat Snowmobile dealer for ser- damage and drive clutch failure. vice. If not under warranty, this service is Standard Gauge (4000/... -
Page 12: Deluxe Gauge (8000)
If unable to either determine or remedy the prob- lem, take the snowmobile to an autho- rized Arctic Cat Snowmobile dealer for service. If not under warranty, this ser- vice is at the discretion and expense of the snowmobile owner. -
Page 13: Deluxe Digital Gauge (6000)
Push the increment button to increase the to an authorized Arctic Cat Snowmobile displayed altitude; push the decrement dealer for service. If not under warranty, button to decrease the displayed altitude. - Page 14 If unable to either determine or Altimeter remedy the problem, take the snowmo- bile to an authorized Arctic Cat Snow- Press the Upper Left Button to cycle the mobile dealer for service. If not under left screen between RPM and speed.
-
Page 15: Diagnostic Codes
If U1000 Vehicle not registered or invalid PIN a code has been activated, take the snow- entered. mobile to an authorized Arctic Cat Snow- U1001 Vehicle not registered and vehicle lim- mobile dealer for service. If not under its enabled. -
Page 16: Handlebar Tilt (Zr/Xf/M)
Handlebar Tilt (ZR/XF/ 2. With the tabs compressed, adjust the handlebar up or down to the desired position; then release the tabs to lock 1. Remove the handlebar cover; then the handlebar in place. loosen the eight cap screws securing the handlebar caps to the riser and the ... -
Page 17: Air-Intake Silencer
Air-Intake Silencer Jump-Starting Used in conjunction with the fuel intake NOTE: Arctic Cat does not recom- system is a specially designed air-intake mend jump-starting a snowmobile silencer. The purpose of the silencer is to with a dead battery but rather to quiet the intake of fresh air. -
Page 18: Drive Clutch And Driven Clutch
DO NOT attempt to service the drive components. clutch and driven clutch. The drive clutch and driven clutch must be ser- viced by an authorized Arctic Cat Snowmobile dealer only. -
Page 19: Drive Clutch/Driven Clutch Alignment
Arctic Cat Snowmo- track and it will accelerate wear strip wear. bile dealer. If not under warranty, this... -
Page 20: Reverse Operation
Con- CAUTION sult an authorized Arctic Cat Snow- mobile dealer for information. Do not use studs that are more than CAUTION 9.525 mm (0.375 in.) longer than the track lug height. -
Page 21: Access Panel/Hood
3. The system will not shift until the NOTE: Correct drive belt tension button is released. Also, the reverse (deflection) is important for the function will cancel if operated in reverse function to operate properly. reverse longer than 45 seconds. If the belt is too tight, difficulty in Whenever the reverse function has engaging reverse will be experi-... -
Page 22: Removable Seat
NOTE: Make sure the hood tabs are seated between the throttle body boot. 2. Secure the hood with torx-head screws and tighten securely. 3. Install the access panel onto the lower console; then close the access panel and secure with the hairpin clip and thumb screw. -
Page 23: Towing
Arctic Power Valve (APV) System CAUTION The recommended engine oil to use is Arctic Cat C-TEC 2. Any substitute 0747-530 may cause an APV malfunction. To install the seat, use the following pro- This RPM controlled servomotor (servo) -
Page 24: Exhaust Controlled Timing (Ect) System
If the owner does not feel adjusts the ignition timing accordingly. qualified, take the snowmobile to an This system is not adjustable and is main- authorized Arctic Cat Snowmobile tenance free. dealer for this service. This service is at the discretion and expense of If a system fault is suspected, use an ohm- the snowmobile owner. -
Page 25: Operating Instructions
Operating Instructions Starting and Stopping 3. If the brake fluid is below the high brake fluid mark, add Arctic Cat Engine approved DOT 4 brake fluid until It is imperative that the brake system be the fluid is at the recommended checked for wear and proper operation level. -
Page 26: Braking
NOTE: In extremely cold weather, pull NOTE: If the engine fails to start the recoil handle slowly two to three during the attempt with the throttle times to begin the starting procedure. control lever compressed, remove the spark plugs and clean and dry them CAUTION thoroughly or install a new set of prop- erly... -
Page 27: Emergency Stopping
Switch ! WARNING Throttle/Ignition Moni- interrupts ignition circuit tor Switch Use only Arctic Cat approved DOT 4 Ignition Switch interrupts ignition circuit brake fluid. Never substitute or mix Brake slows the drive system different types or grades of brake... -
Page 28: Varying Altitude Operation
If the owner does not feel qualified, take the snowmo- bile to an authorized Arctic Cat Snowmobile dealer for this service. This service is at the discretion and expense of the snowmobile owner... -
Page 29: Lubrication
If the owner does not feel qualified, take the snowmo- 3. Pour recommended chain case lube bile to an authorized Arctic Cat into the fill hole until the lubricant is Snowmobile dealer for this service. at least halfway up in the sight glass;... -
Page 30: Rear Suspension
Tighten to 36 in-lb. NOTE: Arctic Cat recommends that Arctic Cat All-Temp Grease (p/n 4639- 6. Connect the harness to the gear posi- 365) be used for this procedure. tion sensor; then secure the connec- tor to the main harness using a cable 1. -
Page 31: Maintenance
Maintenance Periodic Maintenance Checklist Item Interval Page Remarks Brake System Daily Check for binding, leakage, and proper operation; lever firmness, travel, caliper, disc, and pads Cooling System - Liquid Daily 13,29 Check for leakage, damage, obstructions, coolant level Oil-Injection System Daily —... -
Page 32: Fuel System
If ever there is a restricted fuel flow and a absorbent towel around the connec- pickup valve is suspected, take the snow- tion to absorb the fuel. mobile to an authorized Arctic Cat Snow- NOTE: Before removing the fuel fil- mobile dealer for this service. If not under... -
Page 33: Checking/Adding Engine Oil
Checking/Adding Engine Oil CAUTION 6000 Care must be taken not to over-fill the oil tank. The 6000 does not have a sight glass on the side of the oil tank for checking the oil level. 4000/8000 The oil level may be checked by visually 1. -
Page 34: Spark Plugs
2. Move the expansion chamber out of the way to access the spark plugs. 3. Remove the spark plug caps from the plugs. 4. Using a spark plug wrench, remove the plugs. 5. Install the plugs and finger-tighten. 6. Tighten the spark plugs to 19 ft-lb; then install the spark plug caps. -
Page 35: Checking/Adjusting Apv Cables
APV system. Although further inspection. Take the snowmo- inspecting cable adjustment is recommended bile to an authorized Arctic Cat Snow- every 1000-2000 miles, the cable should not mobile dealer for this service. need adjustment often. To check the cable ... -
Page 36: Battery (Electric Start)
If the owner does not feel qualified, take the snowmo- bile to an authorized Arctic Cat Snowmobile dealer for this service. This service is at the discretion and expense of the snowmobile owner. - Page 37 CAUTION ! WARNING Do not charge the battery while it is in An overheated battery could explode the snowmobile with the battery ter- causing severe injury death. minals connected. Always monitor charging times and charge rates carefully. Stop charging 4. Thoroughly wash the battery with soap if the battery becomes very warm to and water;...
-
Page 38: Fuses
If the fuse continues to blow, take the snowmobile to an autho- rized Arctic Cat Snowmobile dealer for service. If not under warranty, this ser- vice is at the discretion and expense of the snowmobile owner. - Page 39 2.54 cm (1 in.). 745-817A 2. If the brake fluid is below the high brake fluid mark, add Arctic Cat approved DOT 4 brake fluid until the fluid is at the recommended level. Install and secure the reservoir cover.
- Page 40 If the owner does ! WARNING not feel qualified, take the snowmo- bile to an authorized Arctic Cat Use only Arctic Cat approved DOT 4 Snowmobile dealer for this service. brake fluid. Any substitute may result This service is at the discretion and in a loss of brakes.
-
Page 41: Burnishing Brake Pads
13. Secure the brake shield, the driven clutch (tightened to 20 ft-lb); then close and secure the left-side access panel. NOTE: When new brake pads are installed, a “burnishing” process is required (see Burnishing Brake Pads sub-section). Burnishing Brake Pads After changing brake pads, the new brake PC013 pads must be burnished to achieve full... - Page 42 NOTE: Drive belts should be pur- chased from an authorized Arctic Cat Snowmobile dealer, as Arctic Cat drive belts are made to exact specifi- cations and of quality material. Belts made by other manufacturers may...
- Page 43 Installing - ZR 4000 LXR 4. After the belt is installed properly, install the left-side access panel and 1. Place the belt (so the part number close the hood. can be read and the arrows are fac- 5. Release the brake lever lock. ing the front of the snowmobile) between the sheaves of the drive Removing - ZR 4000 LXR...
-
Page 44: Track Tension
NOTE: On the ZR 4000 RR, the track lugs forcing the track against the tun- amount of deflection should be nel causing the track to “lock.” Arctic Cat experimented with or tested to recommends that the track tension be obtain best start-line performance. -
Page 45: Track Alignment
Excessive wear to the idler wheels, drive lugs, and track will occur if the track is improperly aligned. Arctic Cat recommends that the track alignment be checked once a week or whenever the track tension is adjusted. -
Page 46: Suspension
2. Position the tips of the skis against a wall; then using a shielded safety stand, raise the rear of the snowmo- bile off the floor making sure the track is free to rotate. ! WARNING The tips of the skis must be posi- 0745-811 tioned against a wall or similar 2. - Page 47 If the owner does against the adjuster nut. not feel qualified, take the snowmo- bile to an authorized Arctic Cat Snowmobile dealer for this service. This service is at the discretion and expense of the snowmobile owner.
- Page 48 (Evol psi (Evol (Evol Chamber) Chamber) Chamber) able. However, Arctic Cat recommends that the shock spring be maintained at the ZR RR 100 psi (Main factory preset of 1/8-1/4 in. preload. Chamber) Tightening the skid frame front arm shock...
-
Page 49: Lights
Adjusting Rear Spring Pre- Adjusting Skid Frame Rear Load Arm Shock Spring Proper adjustment of rear spring pre-load Proper adjustment of rear arm shock is necessary to get the most desirable absorber spring pre-load is necessary to ride. The chart is designed to help in set- get the most desirable ride. - Page 50 Adjusting Headlight Aim 2. Remove the two torx-head screws securing the taillight to the bracket. The headlight can be adjusted for vertical 3. Connect the taillight harness connec- aim of the HIGH/LOW beam. The geo- tor; then secure the taillight to the metric center of HIGH beam zone is to be bracket with the two torx-head screws.
-
Page 51: Ski Wear Bars
To maintain spindle and adjust the damper. positive steering characteristics, Arctic Cat recommends that the ski wear bars be checked before each use and replaced if worn beyond 1/2 of the original diameter. -
Page 52: Rail Wear Strips
Rail Wear Strips NOTE: Install the cap screw so the slotted nut will be located to the Arctic Cat recommends that the wear inside of the ski. strips be checked weekly and replaced as necessary. Measure the wear strips at 6. -
Page 53: Preparation For Storage
#30 petroleum-based oil into component deterioration. An authorized each spark plug hole and pull the Arctic Cat Snowmobile dealer should per- recoil starter handle slowly about form this service; however, the owner/ 10 times. - Page 54 17. If the snowmobile must be stored out- doors, position the snowmobile out of CAUTION direct sunlight; then block the entire snowmobile off the ground making Sealed batteries require charging if left for extended non-start periods. sure the snowmobile is secure. Loosen Arctic recommends trickle...
-
Page 55: Preparation After Storage
Taking the snowmobile out of storage NOTE: After prolonged storage of and correctly preparing it for another sea- the 8000, Arctic Cat recommends one son will assure many miles and hours of tankful of 100:1 gas/oil mixture be used trouble-free snowmobiling. Arctic Cat... -
Page 56: Epa Emission Control Statement/Warranty Coverage (U.s. Only)
Coverage (U.S. Only) STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA- certified Arctic Cat snowmobiles are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely. -
Page 57: Change Of Address, Ownership, Or Warranty Transfer
Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the vehicle is sold to another party. This form may also be used to transfer the unused portion of the original warranty to a second party. - Page 58 Fold Back Once Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...
-
Page 59: Warranty Procedure/Owner Responsibility
You, the consumer, will then be asked to sign a warranty form to ensure Arctic Cat that the warranty work was actually performed. - Page 60 Printed in U.S.A. Trademarks of Arctic Cat Inc. Thief River Falls, MN 56701 p/n 2260-561 ®TM Phone: (218) 681-9851 - U.S. (204) 982-1656 - Canada...
Need help?
Do you have a question about the ZR4000 2016 and is the answer not in the manual?
Questions and answers
Can anyone give me an idea where the fuses are on my 2016 ZR4000