Arctic Cat 660 cc Service Manual page 244

21. Position the shift fork behind the large thrust
washer and bearing on the reverse gear; then
position the cover on the housing.
22. Apply blue Loctite #242 to the threads of the cap
screw; then install the cap screw through the
center of the cover and into the idler shaft. Tighten
the cap screw enough to draw the idler shaft into
the cover.
23. Place the shift pivot and reverse switch bracket
into position on the cover; then secure the chain-
case cover with cap screws and lock washers.
Tighten the cap screws to 1.7-2.1 kg-m (12-
15 ft-lb).
24. Place the shift linkage into position on the back
side of the arm and secure with a cap screw and
lock nut. Tighten to 1.7-2.1 kg-m (12-15 ft-lb).
25. Place the reverse lever into position on the shift
pivot and secure with a clevis pin and cotter pin.
26. Secure the chain-case cover with cap screws and
lock washers. Tighten the cap screws to 1.7-
2.1 kg-m (12-15 ft-lb).
27. On the PTO-side of the track driveshaft, slide the
lock collar against the bearing, drive the collar in
the direction of rotation until tight, and tighten the
collar set screw.
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AF075
AI025
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28. Install the skid frame (see Section 9).
29. Place the intake plenum into position and secure
with the torx-head screws; then install the gas tank
(see Section 7).
30. Apply a light coat of grease or Loctite Anti-Seize
Thread Compound (p/n 0678-146) to the driven
shaft; then install the driven shaft alignement
washers (as required) and key. Install the stub
shaft and driven pulley, alignment washers (as
required), washer, and cap screw. Tighten to 2.6-
3.3 kg-m (19-24 ft-lb).
NOTE: Make sure the keyways match when
installing the driven pulley. Arrange washers to
allow the least amount of float on the driven shaft.
A maximum of 1.5 mm (0.060 in.) float is allowable.
31. Check the alignment of the drive clutch/driven
pulley (see Drive Clutch/Driven Pulley in this
section).
32. Assure that the chain case drain plug is tightened
to 4.8 kg-m (35 ft-lb); then pour 354 ml (12 fl oz)
of Arctic Cat Transmission Lube (p/n 0636-817)
into the chain case.
33. Install the drive belt and check belt deflection.
Secure the belt guard.
NOTE: For Installing drive belt on models with
an ACT Roller Driven Pulley, see Removing/Install-
ing Drive Belt in this section.
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AF054
SC013D
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