Related Manuals for Arctic Cat Bearcat 570 2012
Summary of Contents for Arctic Cat Bearcat 570 2012
- Page 1 2012 Operator’s Manual Touring/Trail/Utility Models Bearcat 570 Bearcat 570 XT Bearcat z1 XT/GS/L TD F5 LXR F570 T570 T Z1/LXR/T urbo LXR S H A R E O UR PA S S I ON .
- Page 2 Arctic Cat Snowmobile dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat Snowmobile dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply.
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Page 3: Table Of Contents
Table of Contents Limited Warranty ....Inside Front Cover Throttle/Ignition Monitor Switch....27 Varying Altitude Operation ......28 Foreword ............1 Declaration of Conformity .........2 Lubrication ..........30-32 Snowmobile Safety Rules.........3 ACT Drive Gear Case ........30 General Information........4-23 Front Suspension ......... 31 Snowmobile Identification .......4 Rear Suspension ......... - Page 4 SELF AND OTHERS. Parts and Accessories When in need of replacement parts, oil, or accessories for your Arctic Cat Snowmo- bile, be sure to only use GENUINE ARCTIC CAT PARTS, OIL, AND ACCESSO- RIES. Only genuine Arctic Cat parts, oil, and accessories are engineered to meet the standards and requirements of your Arctic Cat Snowmobile.
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Page 5: Foreword
Drive with caution, observe all state and local regulations, and respect the rights of others. ISMA members like Arctic Cat do their part to improve trails, sponsor events, and generally support the sport of snowmobiling. As a mem- ber of the National Snowmobile Foundation, Arctic Cat Inc. -
Page 6: Declaration Of Conformity
Declaration of Conformity Application of council directives: EMC Directive 2004/108/EC Issued by European Commission. EC Machinery Directive 2006/42/EC Type of Equipment: Snowmobile Brand Name: Arctic Cat Model Numbers: S2012F5DFCUSG S2012BCDFCUSL S2012BCNWLUSR S2012TZNTOUSB S2012F5DFCUSO S2012BCDACUSL S2012BCNWTUSL S2012TZNLXUSR S2012T5DFCUSB S2012BCDWTUSL S2012BCNWTUSG S2012TZNTXUSR... -
Page 7: Snowmobile Safety Rules
Snowmobile Safety Rules... -
Page 8: General Information
Arctic Cat Snowmobile dealer for parts, service, accessories, or warranty. If the complete engine must be replaced, ask the dealer to notify Arctic Cat for correct registration information. Control Locations Shown are the typical control locations for Arctic Cat snowmobiles. -
Page 9: Gasoline-Oil
230 main jet must be Do not use white gas or gasolines installed if using an oxygenated gasoline. containing methanol. Only Arctic Cat approved gasoline additives should NOTE: The TZ1 Turbo model will be used. -
Page 10: Engine Break-In
Models) The recommended oil to use in the oil- Before mixing gasoline and oil, make injection system is Arctic Cat Formula 50 sure the oil is at room temperature (20° Injection Oil (p/n 5639-475 - qt) or (p/n C/68° F). Use a U.L. approved 22.7 l (6 5639-476 - gal.). -
Page 11: Drive Belt Break-In
By revving the engine up and down (but break-in period, the snowmobile may be not exceeding 60 mph), the exposed cord taken to an authorized Arctic Cat Snow- on the side of a new belt will be worn mobile dealer for a checkup. This down. -
Page 12: Speedometer/Tachometer
NOTE: On models with a Deluxe Gauge when cold-starting engine, coolant temperature warning icon will illuminate and the TEMP display on the readout screen will begin to flash. With the engine in this temperature range, the RPM “limit” of the engine will be below drive system engagement speed. - Page 13 If the icon illu- Icon (Bearcat Z1 XT minates indicating an error, take the snow- Models/TZ1 Model) mobile to an authorized Arctic Cat Snowmobile dealer for service. If not under The Charging System Warning Icon is warranty, this service is at the discretion designed to warn the operator if the bat- and expense of the snowmobile owner.
- Page 14 If the warning icon does not go out or if affect oil pressure. the engine does not start, take the snow- mobile to an authorized Arctic Cat Snow- The icon should illuminate each time the mobile dealer. If not under warranty, this...
- Page 15 C. Coolant Temperature At this point, the hours display will begin to flash. Push the increment button to D. Increment Button increase the hours; push the decrement button to decrease the hours. Pushing and E. Select Button holding a button will accelerate the num- F.
- Page 16 If minates indicating an error, take the snow- the icon stays illuminated or it illuminates mobile to an authorized Arctic Cat while the engine is running, the battery is Snowmobile dealer for service. If not under...
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Page 17: Diagnostic Codes (F5 Lxr/Bearcat Z1 Xt/Tz1 Models)
1. With the engine off, remove the a code has been activated, take the snow- engine oil level stick and wipe it mobile to an authorized Arctic Cat Snow- clean. Without screwing it in, set the mobile dealer for service. If not under stick back in the oil tank. -
Page 18: Handlebar Tilt
Riser Block Style Code Trouble The handlebar can be adjusted to the Failure in injector (MAG secondary). operator’s preference. To adjust the han- Failure in shifting system/gear position dlebar, use the following procedure: switch. Malfunction in air pressure sensor. 1. Loosen the four cap screws and lock nuts securing the handlebar caps to the Malfunction in shift control switch. -
Page 19: Exhaust System
If leakage or damage is detected, lifted, the lock pin is secure. take the snowmobile to an authorized Arctic Cat Snowmobile dealer for ser- CAUTION vice. If not under warranty, this service is If at any time the lock pin will not... -
Page 20: Jump-Starting (1100 Cc Models)
Models) cal damage may occur. 4. Move the vehicle to be used for the NOTE: Arctic Cat does not recom- jump-start close enough to ensure mend jump-starting a snowmobile the jumper cables easily reach; then with a dead battery but rather to... -
Page 21: Drive Clutch And Driven Pulley
DO NOT attempt to service the drive clutch and driven pulley. The drive ! WARNING clutch and driven pulley must be ser- viced by an authorized Arctic Cat Never make the final connection to a Snowmobile dealer only. battery as a spark could ignite hydro-... -
Page 22: Standard-Lug Track
Take the When installing studs on a single-ply snowmobile to an authorized Arctic Cat track, it is important to use Arctic Cat- Snowmobile dealer for this service. This approved studs (proper head diame- service is at the discretion and expense of ter). -
Page 23: Reverse Operation
Reverse Operation Stud Template Chart The engine reverse function offers the operator the convenience of being able to Track Length back up the snowmobile rather than hav- 128 in. 4639-443 ing to turn the snowmobile around by 144 in. 5639-160 hand. -
Page 24: Adjustable/Movable Backrest (Bearcat/T570/Tz1 Models)
4. On the Bearcat Z1 XT/F5 LXR/TZ1 NOTE: While operating in reverse, models upon pressing the reverse a “rev-limiter” will activate at 6000 switch button, the reverse function RPM. will make up to three attempts to 5. After shifting from reverse to for- engage into reverse. -
Page 25: Removable Rear Seat
When riding single, the backrest can be moved to the forward seat position. ! WARNING Moving the backrest to the forward seat position limits seating capacity to one person only. To move the backrest, pull the adjuster out and down, pull the backrest up and out of the slots, slide the backrest into the 742-593A slots of the seat and adjust to the desired... -
Page 26: Removable Light Bar (Bearcat Z1 Xt Gs Model)
Removable Light Bar (Bearcat Z1 XT GS Model) This snowmobile is equipped with a removable light bar. To remove and install, use the following procedure. 1. Disconnect the light bar harness connector; then remove the four pins securing the bar to the mount. 743-329A ... -
Page 27: Removable/Adjustable Seat (F5 Lxr Model)
2. Place the winch in the desired posi- tion; then secure it with the hairpin clip and the receiver pin. NOTE: When operating the snow- mobile, always have the winch in the tunnel mounting location secured with the hairpin clip and the receiver pin. Removable/Adjustable Seat (F5 LXR Model) 741-718A... -
Page 28: Operating Instructions
741-328C 2. Check the fluid level in the reservoir. The brake fluid level must be visible in the sight glass. Add Arctic Cat approved brake fluid as necessary. 0725-001 NOTE: On the 570 cc models when... - Page 29 9. On the 1100 cc models, there is a NOTE: On the F5 LXR/1100 cc “cold drive-away” function incorpo- models when a cold engine is being rated within the engine. This func- started, DO NOT COMPRESS THE tion is active until the engine reaches THROTTLE CONTROL LEVER.
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Page 30: Braking
CAUTION ! WARNING On the 1100 cc models, always turn Use only Arctic Cat approved brake the ignition switch key to the OFF fluid. Never substitute or mix different position when the snowmobile is not types or grades of brake fluid. -
Page 31: Emergency Stopping
(such as freezing in fluffy ately take the snowmobile to an autho- snow) and the monitor switch does rized Arctic Cat Snowmobile dealer for not shut off the engine, press down service. If not under warranty, this ser-... -
Page 32: Varying Altitude Operation
Arctic Cat Snowmobile may be the problem. Take the snowmo- dealer for service as soon as possi- bile to an authorized Arctic Cat Snow- ble. If not under warranty, this service mobile dealer for service. If not under is at the discretion and expense of the warranty, this service is at the discretion snowmobile owner. - Page 33 NOTE: Carburetion and drive train changes can be made by the snowmo- bile owner if qualified to do so. If the owner does not feel qualified, take the snowmobile to an authorized Arctic Cat Snowmobile dealer for this ser- vice.
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Page 34: Lubrication
F5 LXR/1100 cc Models It is very important that the gear case be flushed and the lubricant be replaced after each season of use. Arctic Cat rec- ommends that the flushing and replacing be done prior to off-season storage. ... -
Page 35: Front Suspension
570 cc 5639-219 444 ml (15 fl oz) bile or near the rotating track. NEVER 20. Pour the exact amount of Arctic Cat run the track at high speed when the Synthetic ACT Gear Case Fluid into track is suspended. -
Page 36: Rear Suspension
0741-440 Rear Suspension 0741-376 This procedure should be done every 40 4. Lubricate the grease fittings with all- temperature grease. operating hours. NOTE: Arctic Cat recommends that Arctic Cat All-Temp Grease (p/n 4639-365) be used for this proce- dure. -
Page 37: Maintenance
Maintenance Periodic Maintenance Checklist Item Interval Page Remarks Brake System Daily Check for binding, leakage, and proper operation; lever firmness, travel, caliper, disc, and pads Cooling System - Liquid (F5 LXR/ Daily 15,37 Check for leakage, damage, obstructions, coolant 1100 cc Models) level Oil System Daily... -
Page 38: Air Cleaner/Filter (1100 Cc Turbo Model)
Fuel System expense of the snowmobile owner. ! WARNING The snowmobile should be taken to an authorized Arctic Cat Snowmobile dealer at Whenever maintenance the end of each snowmobiling season for inspection is made on the fuel system... -
Page 39: Checking Engine Oil Level (1100 Cc Models)
Models) fuel hoses to the fuel filter. Secure with the hose clamps. Arctic Cat recommends that the in-line fuel filter be replaced every 5000 miles. 5. Secure the new fuel filter to the fuel The in-line fuel filter is located just filter bracket;... -
Page 40: Changing Engine Oil/Filter (1100 Cc Models)
NOTE: The snowmobile must be NOTE: Recycle or properly dis- on a level surface for this procedure. pose of the used engine oil. 2. Shut the engine off; then remove the 1. Using a putty knife, remove the oil level stick from the oil reservoir. -
Page 41: Coolant Level (F5 Lxr/1100 Cc Models)
NOTE: If the warning icon does not illuminate, take the snowmobile to an authorized Arctic Cat Snowmo- bile dealer for service. If not under warranty, this service is at the dis- cretion and expense of the snowmo- bile owner. -
Page 42: Adjusting/Calibrating Carburetors (570 Cc Models)
If leakage or damage is detected, take the snow- NOTE: The following external car- mobile to an authorized Arctic Cat buretor adjustments may be done by Snowmobile dealer for service. If not the snowmobile owner if qualified to under warranty, this service is at the do so. - Page 43 NOTE: There must be free-play in the throttle lever. ! WARNING Be sure to tighten the adjuster jam nuts securely. If an adjuster jam nut is not tightened, the adjuster can rotate out of the carburetor cap causing the piston valve not to return to the full- closed position.
- Page 44 (float cham- NOTE: Make engine idle adjust- ber, etc.). Arctic Cat highly recommends ment only after the engine has that this service be done by an authorized reached running temperature. Since Arctic Cat Snowmobile dealer only.
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Page 45: Spark Plugs
CAUTION A main jet which is too small will cause severe engine damage. Engine damage caused by lean jetting WILL NOT BE covered by Arctic Cat Inc. warranty policy. 1. Loosen each carburetor flange clamp and remove each carburetor from the intake flange and boot. -
Page 46: Checking/Adjusting Valve Clearance (1100 Cc Models)
If the owner does not feel qualified, take the snowmo- NOTE: If the center electrode insula- bile to an authorized Arctic Cat tors are light gray, white, or black and if Snowmobile dealer for this service. the carburetor adjustments (570 cc... - Page 47 ! WARNING ! WARNING Battery acid is harmful if it contacts Any time service is performed on a eyes, skin, or clothing. Care must be battery, following must taken whenever handling a battery. observed: Keep sparks, open flame, CAUTION cigarettes, or any other flame away. Always wear safety glasses.
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Page 48: Fuses
Once which fuse to check has been deter- NOTE: If the battery voltage is 11.5 mined, perform the following steps: DC Volts or less, some chargers may “cut off” and fail to charge. If this 1. Open the right-side access panel; then occurs, connect a fully charged on the 1100 cc models, remove the booster battery in parallel (positive to... -
Page 49: Brake System
Arctic Cat approved brake fluid until the fluid is at the recom- 4. On the 1100 cc models, install the fuse mended level. Install and secure the panel cover and close the right-side reservoir cover. - Page 50 NOTE: Do not pump the brake ! WARNING lever as it will produce an inaccurate Use only Arctic Cat approved brake reading. fluid. Any substitute may result in a 2. Measure the distance between the loss of brakes. brake lever and the handlebar. The 2.
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Page 51: Drive Belt
NOTE: Drive belts should be pur- pad out of the caliper assembly. chased from an authorized Arctic Cat Snowmobile dealer, as Arctic Cat NOTE: Changing one pad at a time drive belts are made to exact specifi- will prevent one piston from pushing cations and of quality material. - Page 52 If the owner does not feel qualified, take the snowmo- bile to an authorized Arctic Cat Snowmobile dealer for this service. This service is at the discretion and expense of the snowmobile owner.
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Page 53: Track Tension
If extremely loose, the idler wheels may climb over the track lugs forcing the track against the tun- nel causing the track to “lock.” Arctic Cat recommends that the track tension be checked daily during the first 300 miles of 0744-551 6. - Page 54 After Setup Model Break-In Tension Tension F5 LXR/Bearcat 44-51 mm 51-57 mm 570/F570/T570/TZ1 (1.75-2 in.) (2-2.25 in.) Models @ 20 lb Bearcat XT Models 44-51 mm 44-51 mm @ 10 lb (1.75-2 in.) (1.75-2 in.) Bearcat Z1 XT GS 38-44 mm 38-44 mm Model @ 20 lb (1.5-1.75 in.)
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Page 55: Track Alignment
Excessive wear to the idler wheels, drive lugs, and track will occur if the track is improperly aligned. Arctic Cat recommends that the track alignment be checked once a week or whenever the track tension is adjusted. -
Page 56: Suspension
Additional ski pres- shock spring tension and the limiter straps are sure can be obtained by tightening the adjustable. However, Arctic Cat recommends spring tension; ski pressure can be that the shock spring be maintained at the decreased by relaxing spring tension. - Page 57 The length adjustment of the front arm limiter straps determines the weight distri- CAUTION bution between the front of the skid frame Never force the adjustment cams and the skis. Tightening the limiter strap from the low position to the high (shortening the strap) will pull up on the position.
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Page 58: Lights
NOTE: To access the harness con- engaged. nector and the two self-tapping NOTE: Arctic Cat recommends screws securing the taillight to the that overload springs snowflap, compress the two flanged engaged whenever a load on the... - Page 59 8. Carefully route the harness beneath the NOTE: On the LTD model, also Speedrack mount and through the hole remove the two pins securing the in the storage compartment panel; then third seat to the seat/Speedrack connect the harness connector. mount;...
- Page 60 5. Install the new bulb in the socket by pushing it straight in. 6. Push the socket into the housing and rotate it clockwise to lock into place. 7. Connect the harness connector. 8. Secure the access panel with the torx-head cap screws.
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Page 61: Ski Wear Bars
1. Position the snowmobile on a level will wear faster. To maintain positive floor so the headlight is approxi- steering characteristics, Arctic Cat rec- mately 8 m (25 ft) from an aiming ommends that the ski wear bars be surface (wall or similar surface). -
Page 62: Adjusting Ski Stance (Bearcat Models)
Rail Wear Strips NOTE: If installing a double-offset wear bar for normal steering capabil- Arctic Cat recommends that the wear ities, the carbide edge should be strips be checked weekly and replaced as directed to the inside of the ski. -
Page 63: Performance Tips
This section is intended to highlight rized Arctic Cat Snowmobile dealer for this service. This service is at the minor conditions that adversely affect discretion and expense of the snow- performance and the adjustments needed mobile owner. - Page 64 DRIVE CLUTCH/DRIVEN PULLEY can be purchased from an autho- PARALLELISM — If premature drive rized Arctic Cat snowmobile dealer. belt wear is experienced or if the drive belt turns over, parallelism must be To check offset, use the following proce- checked.
- Page 65 CARBURETOR MAIN JETS (570 cc Models) — Proper carburetion is absolutely necessary to obtain peak per- formance. Since ambient temperature and operating altitude both affect the main jet size needed for optimum engine perfor- mance, the main jets MUST be changed whenever the temperature changes 20°...
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Page 66: Preparation For Storage
An authorized A. Disconnect the high tension Arctic Cat Snowmobile dealer should per- leads from the spark plugs; then form this service; however, the owner/ remove the plugs, connect them operator can perform this service if to the leads, and ground them on desired. - Page 67 Loosen left for extended non-start periods. the track adjusting bolts to reduce Arctic Cat recommends trickle charg- track tension. Cover with a machine ing once a month. Follow the manu- cover or a heavy tarpaulin to protect it facturer’s instructions and cautions.
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Page 68: Preparation After Storage
Track Alignment sub-sections in NOTE: After prolonged storage of the Maintenance section). the F5 LXR/570 cc models, Arctic Cat recommends one tankful of 100:1 gas/ oil mixture be used in conjunction with the oil-injection system to ensure proper lubrication. - Page 69 NOTES...
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Page 70: Epa Emission Control Statement/Warranty Coverage (U.s. Only)
Coverage (U.S. Only) STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA- certified Arctic Cat snowmobiles are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely. -
Page 71: Change Of Address, Ownership, Or Warranty Transfer
Change of Address, Ownership, or Warranty Transfer Arctic Cat Inc. keeps on file the current name and address of the owner of this snowmobile. This will allow Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage. - Page 72 Fold Back Once Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...
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Page 75: Warranty Procedure/Owner Responsibility
You, the consumer, will then be asked to sign a warranty form to ensure Arctic Cat that the warranty work was actually performed. - Page 76 ARCTIC CAT ® ®TM Printed in U.S.A. Trademarks of Arctic Cat Inc. Thief River Falls, MN 56701 p/n 2259-045 Phone: (218) 681-9851 - U.S./(204) 982-1656 - Canada...