Related Manuals for Arctic Cat 2015 ZR 6000
Summary of Contents for Arctic Cat 2015 ZR 6000
- Page 1 O P E R A T O R ’ S M A N U A L ZR 6000/8000 XF 6000/8000 M 6000/8000 www.arcticcat.com...
- Page 2 Arctic Cat Snowmobile dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat Snowmobile dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply.
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Page 3: Table Of Contents
Table of Contents Limited Warranty .....Inside Front Cover Braking ............23 Foreword ............1 Emergency Stopping ........24 Throttle/Ignition Monitor Switch ....... 24 Declaration of Conformity........2 Varying Altitude Operation....... 25 Snowmobile Safety Rules ........3 Lubrication..........26-26 General Information ........4-21 Chain Case............ - Page 4 SELF AND OTHERS. Parts and Accessories When in need of replacement parts, oil, or accessories for your Arctic Cat Snowmo- bile, be sure to only use GENUINE ARCTIC CAT PARTS, OIL, AND ACCESSO- RIES. Only genuine Arctic Cat parts, oil, and accessories are engineered to meet the standards and requirements of your Arctic Cat Snowmobile.
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Page 5: Foreword
Drive with caution, observe all state and local regulations, and respect the rights of others. ISMA members like Arctic Cat do their part to improve trails, sponsor events, and generally support the sport of snowmobiling. As a mem- ber of the National Snowmobile Foundation, Arctic Cat Inc. -
Page 6: Declaration Of Conformity
Declaration of Conformity Application of council directives: EMC Directive 2004/108/EC Issued by European Commission. EC Machinery Directive 2006/42/EC Type of Equipment: Snowmobile Brand Name: Arctic Cat Model Numbers: S2015M6DE3USG S2015M8HSEOSG S2015X8HLEOSO S2015ZRDEEOSG S2015M6DSPOSG S2015M8HSEOSO S2015X8HLEUSO S2015ZRDEEUSG S2015M6DSPUSG S2015M8HSEUSG S2015XFDLEOSG S2015ZRDLEOSO... -
Page 7: Snowmobile Safety Rules
Snowmobile Safety Rules... -
Page 8: General Information
If tion. The Engine Serial Number (ESN) is the complete engine must be replaced, stamped into the crankcase of the engine. ask the dealer to notify Arctic Cat for correct registration information. Control Locations Shown are the typical control locations for Arctic Cat snowmobiles. -
Page 9: Break-In Gas/Oil Mixing (8000)
Before mixing gasoline and oil, make sure The recommended oil to use in the oil- the oil is at room temperature (20° C/68° injection system is Arctic Cat C-TEC2 F). Use a U.L. approved 22.7 L (6 U.S. Synthetic 2-Cycle Oil (p/n 6639-520 - 48 gal.) gasoline container for mixing the gas-... -
Page 10: Engine Break-In
4. Fill the gasoline container with gaso- break-in period, the snowmobile may be line; then cap the gasoline container taken to an authorized Arctic Cat Snow- and shake the mixture vigorously. mobile dealer for a checkup. This checkup is at the discretion and the 5. -
Page 11: Speedometer/Tachometer/Indicator Icons
When cold-starting the engine, the cool- By pushing the left button (with speed ant temperature warning icon and the being displayed) for more than two sec- LOW TEMP display on the readout onds, the display will change between screen will begin to flash. As the engine standard mph or metric kph. - Page 12 Low Oil Warning Icon illuminates during minates indicating an error, take the snow- operation of the snowmobile, the operator mobile to an authorized Arctic Cat must periodically monitor the level of oil Snowmobile dealer for service. If not under in the reservoir and must fill the reservoir...
- Page 13 Pushing and to an authorized Arctic Cat Snowmobile holding a button will accelerate the num- dealer for service. If not under warranty, ber display. When desired hour number is this service is at the discretion and displayed, push the select button.
- Page 14 (allow- bile to an authorized Arctic Cat Snow- ing the engine to cool down), and mobile dealer for service. If not under checking coolant level.
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Page 15: Diagnostic Codes
(MPH/miles/Fahrenheit) and a code has been activated, take the snow- metric (km/h/kilometers/Celsius). mobile to an authorized Arctic Cat Snow- mobile dealer for service. If not under Press and hold the Upper Button on the warranty, this service is at the discretion RPM-side to view maximum RPM. -
Page 16: Handlebar Tilt (Zr/Xf)
6000 8000 Code Trouble Code Trouble P0112 Intake air temp sensor 1 circuit low. Failure in injector(s). P0113 Intake air temp sensor 1 circuit high Open or short circuit in barometric pres- sure sensor. P0117 Coolant temp sensor 1 circuit low. Open or short circuit in intake air tem- P0118 Coolant temp sensor 1 circuit high. -
Page 17: Handlebar Height/Tilt (M)
2. Tighten the four cap screws evenly ! WARNING to 15 ft-lb. Tighten cap screws according to ! WARNING specifications to prevent unexpected “movement” of the handlebar during Tighten the cap screws according to operation over rough terrain. DO NOT specifications to prevent unexpected position the handlebar so steering “movement”... -
Page 18: Cooling System
Any time service is per- take the snowmobile to an authorized formed on a battery, the following Arctic Cat Snowmobile dealer for ser- must be observed: keep sparks, open vice. If not under warranty, this service is flame, cigarettes, or any other flame at the discretion and expense of the away. -
Page 19: Drive Clutch And Driven Clutch
The drive to an unpainted metal surface (A) on clutch and driven clutch must be ser- the engine or frame well away from viced by an authorized Arctic Cat the dead battery and fuel system Snowmobile dealer only. components. -
Page 20: Fuel Pump
When the Power Claw track is problem is suspected, take the snowmo- operated in hard-packed snow conditions, bile to an authorized Arctic Cat Snowmo- it will run slightly slower than a standard bile dealer. If not under warranty, this track and it will accelerate wear strip wear. -
Page 21: Reverse Operation
1. Using the appropriate stud template ! WARNING (see chart), mark the desired stud pattern to be used. DO NOT stand behind the snowmo- bile or near the rotating track. NEVER Stud Template Chart run the track at high speed when the track is suspended. -
Page 22: Access Panel/Hood (Removing/Installing)
3. If attempting to shift into reverse at 4. To shift into forward, stop the snow- too high engine RPM (above 3000 mobile and allow the engine to idle RPM), the reverse function will be (under 3000 RPM); then press the cancelled and the coolant temperature reverse button and release. -
Page 23: Removable Seat
Removable Seat 1. Remove the hairpin clip from the pin located at the front of the access Certain models are equipped with a remov- panel. On the M, remove the thumb able seat. To remove the seat, remove the screw securing the front left access screw from the underside of the seat;... -
Page 24: Towing
Arctic Power Valve (APV) System CAUTION The recommended engine oil to use is Arctic Cat C-TEC 2. Any substitute may cause an APV malfunction. This RPM controlled servomotor (servo) actuated system adjusts the size of the exhaust ports to provide peak perfor- mance throughout the RPM range. -
Page 25: Exhaust Controlled Timing (Ect) System
Exhaust Controlled If a system fault is suspected, use an ohm- Timing (ECT) System meter to check continuity of the exhaust pipe temperature sensor located in the This system automatically adjusts the expansion chamber. A reading of either 0 ignition timing to provide maximum per- ohm or infinity indicates a failed sensor. -
Page 26: Operating Instructions
Operating Instructions Starting and Stopping 3. If the brake fluid is below the high brake fluid mark, add Arctic Cat Engine approved DOT 4 brake fluid until It is imperative that the brake system be the fluid is at the recommended checked for wear and proper operation level. -
Page 27: Braking
NOTE: In extremely cold weather, pull NOTE: If the engine fails to start dur- the recoil handle slowly two to three ing the attempt with the throttle control times to begin the starting procedure. lever compressed, remove the spark plugs and clean and dry them thor- CAUTION oughly or install a new set of properly... -
Page 28: Emergency Stopping
Switch ! WARNING Throttle/Ignition Moni- interrupts ignition circuit tor Switch Use only Arctic Cat approved DOT 4 Ignition Switch interrupts ignition circuit brake fluid. Never substitute or mix Brake slows the drive system different types or grades of brake... -
Page 29: Varying Altitude Operation
If the owner does not feel qualified, take the snowmo- bile to an authorized Arctic Cat Snowmobile dealer for this service. This service is at the discretion and expense of the snowmobile owner... -
Page 30: Lubrication
If the owner does not feel qualified, take the snowmo- 3. Pour recommended chain case lube bile to an authorized Arctic Cat into the fill hole until the lubricant is Snowmobile dealer for this service. at least halfway up in the sight glass;... -
Page 31: Maintenance
Maintenance Periodic Maintenance Checklist Item Interval Page Remarks Brake System Daily Check for binding, leakage, and proper operation; lever firmness, travel, caliper, disc, and pads Cooling System - Liquid Daily 14,29 Check for leakage, damage, obstructions, coolant level Oil-Injection System Daily —... -
Page 32: Fuel System
If ever there is a restricted fuel flow and a absorbent towel around the connec- pickup valve is suspected, take the snow- tion to absorb the fuel. mobile to an authorized Arctic Cat Snow- NOTE: Before removing the fuel fil- mobile dealer for this service. If not under... -
Page 33: Checking/Adding Engine Oil (6000)
Checking/Adding Checking/Adding Engine Oil (6000) Engine Oil (8000) The 6000 does not have a sight glass on the 1. Park the snowmobile on a level surface. side of the oil tank for checking the oil level. 2. Remove the right-side access panel. The oil level may be checked by visually looking down into the tank or add oil when 3. -
Page 34: Spark Plugs
2. Move the expansion chamber out of correct, different heat-range spark the way to access the spark plugs. plugs may be necessary. Authorized Arctic Cat Snowmobile dealers have 3. Remove the spark plug caps from detailed spark plug information. -
Page 35: Checking/Adjusting Apv Cables
APV system. Although further inspection. Take the snowmo- inspecting cable adjustment is recommended bile to an authorized Arctic Cat Snow- every 1000-2000 miles, the cable should not mobile dealer for this service. need adjustment often. To check the cable ... -
Page 36: Battery (Electric Start)
If the owner does not feel qualified, take the snowmo- bile to an authorized Arctic Cat Snowmobile dealer for this service. This service is at the discretion and expense of the snowmobile owner. - Page 37 NOTE: If battery posts or cable Battery Charging Chart ends have a build-up of white/green (Constant-Current Charger) powder residue, apply water and Battery Charge Time baking soda to neutralize acid; then Charge Voltage Required (at 1.5- flush off with warm soapy water. State (DC) 2.0 Amps)
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Page 38: Fuses
11. Secure the main black negative 8000 Std cable and the small black negative cable to the battery using a cap screw, lock washer, and a flat washer. Tighten securely. CAUTION Connecting cables in reverse (posi- tive to negative and negative to posi- tive) can cause serious damage to PC020A the electrical system. -
Page 39: Brake System
Brake fluid is highly corrosive. Do not spill brake fluid on any surface of the rized Arctic Cat Snowmobile dealer for snowmobile. service. If not under warranty, this ser- vice is at the discretion and expense of ! WARNING the snowmobile owner. - Page 40 To check and change the brake ! WARNING pads, use the following procedure: Use only Arctic Cat approved DOT 4 NOTE: The brake pads may be brake fluid. Any substitute may result changed by the snowmobile owner if in a loss of brakes.
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Page 41: Burnishing Brake Pads
1. Remove the brake fluid reservoir cover; then remove most of the brake fluid from the reservoir. Install the cover. CAUTION Brake fluid is highly corrosive. Do not spill brake fluid on any surface of the snowmobile. NOTE: The above procedure will allow room for the fluid from the cali- PC011A per when the pistons are pushed... -
Page 42: Drive Belt
NOTE: Drive belts should be pur- safely accelerate to 30-40 mph and chased from an authorized Arctic to brake to a stop. Cat Snowmobile dealer, as Arctic Cat drive belts are made to exact specifi- NOTE: This procedure can also be cations and of quality material. -
Page 43: Installing Drive Belt
If the owner does not feel qualified, take the snow- 7. Remove the drive belt from the driven mobile to an authorized Arctic Cat clutch first; then from the drive clutch. Snowmobile dealer for this service. -
Page 44: Track Tension
“lock.” Arctic Cat recommends that the track tension be checked daily during the first 300 miles of operation and once a week thereafter and adjusted according to need. -
Page 45: Track Alignment
Excessive wear to the idler wheels, drive lugs, and track will occur if the track is improperly aligned. Arctic Cat recommends that the track alignment be checked once a week or whenever the track tension is adjusted. -
Page 46: Suspension
Suspension 5. If the idler wheels are not centered between the inner track drive lugs, The suspension should be adjusted for an adjustment is necessary. the operational needs and riding prefer- ence of the operator. Adjusting Track Alignment The front shock springs determine the 1. - Page 47 XF Crosstour Rear Shock Setting Chart qualified to do so. If the owner does not feel qualified, take the snowmo- Operator Rear Shock Pressure (psi) bile to an authorized Arctic Cat Weight Snowmobile dealer for this service. Shop @ 70°F Trail @ 20°F...
- Page 48 The skid frame front arm shock spring tension and the limiter straps are adjust- NOTE: These cam position set- able. However, Arctic Cat recommends tings are suggestions only. Personal that the shock spring be maintained at the riding style will greatly influence factory preset of 1/8-1/4 in.
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Page 49: Lights
To rotate an adjusting cam, use the spark plug wrench from the tool kit. Rotate the wrench until the cam is in the desired position. To stiffen the ride, rotate the cam so as to raise the spring end. Make the appropriate adjustment on the other cam. -
Page 50: Ski Wear Bars
6. Observe the headlight beam aim. will wear faster. To maintain positive Proper aim is when the most intense steering characteristics, Arctic Cat rec- beam is centered on the vertical mark ommends that the ski wear bars be 5 cm (2 in.) below the horizontal checked before each use and replaced if mark on the aiming surface. -
Page 51: Adjusting Ski Stance
1. Place the front of the snowmobile on Rail Wear Strips a support stand. Arctic Cat recommends that the wear 2. Remove the cotter pin; then remove strips be checked weekly and replaced as the slotted nut and cap screw secur- necessary. - Page 52 Take the snowmobile to an authorized wear. Arctic Cat Snowmobile dealer for this NOTE: Two Wheel Kit (p/n 6639- service. This service is at the discretion 184) and Four Wheel Kit (p/n 5639- and expense of the snowmobile owner.
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Page 53: Performance Tips
This section is intended to highlight rized Arctic Cat Snowmobile dealer for this service. This service is at the minor conditions that adversely affect discretion and expense of the snow- performance and the adjustments needed mobile owner. - Page 54 NOTE: If the offset is out of speci- ing console; then move the console fication, take the snowmobile to an up and out of the way. authorized Arctic Cat Snowmobile 2. Install the clutch Alignment Bar (p/n dealer for drive system evaluation 0644-428) between the drive clutch and/or servicing.
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Page 55: Preparation For Storage
#30 petroleum-based oil into component deterioration. An authorized each spark plug hole and pull the Arctic Cat Snowmobile dealer should per- recoil starter handle slowly about form this service; however, the owner/ 10 times. - Page 56 Sealed batteries require charging if from dirt, dust, and rain. left for extended non-start periods. Arctic Cat recommends trickle charg- CAUTION ing once a month using CTEK Battery Maintainer (p/n 5639-418/419). Follow Avoid storing in direct sunlight and the manufacturer’s instructions and...
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Page 57: Preparation After Storage
Taking the snowmobile out of storage NOTE: After prolonged storage of and correctly preparing it for another sea- the 8000, Arctic Cat recommends one son will assure many miles and hours of tankful of 100:1 gas/oil mixture be used trouble-free snowmobiling. Arctic Cat... -
Page 58: Epa Emission Control Statement/Warranty Coverage (U.s. Only)
Coverage (U.S. Only) STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA- certified Arctic Cat snowmobiles are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely. -
Page 59: Change Of Address, Ownership, Or Warranty Transfer
Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the vehicle is sold to another party. This form may also be used to transfer the unused portion of the original warranty to a second party. - Page 60 Fold Back Once Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...
- Page 61 NOTES...
- Page 62 NOTES...
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Page 63: Warranty Procedure/Owner Responsibility
You, the consumer, will then be asked to sign a warranty form to ensure Arctic Cat that the warranty work was actually performed. - Page 64 Printed in U.S.A. Trademarks of Arctic Cat Inc. Thief River Falls, MN 56701 p/n 2260-149 ®TM Phone: (218) 681-9851 - U.S. (204) 982-1656 - Canada...