Arctic Cat 2007 Operator's Manual
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Arctic Cat 2007 Operator's Manual

Arctic Cat 2007 Operator's Manual

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2007
2007
Snowmobile
Operator's
Manual
p/n 2257-617

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Summary of Contents for Arctic Cat 2007

  • Page 1 2007 2007 Snowmobile Operator’s Manual p/n 2257-617...
  • Page 2 LIMITED WARRANTY Arctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited warranty on each new Arctic Cat Snowmobile it manufactures and on each part and accessory manufactured or sold by Arctic Cat. The warranty is extended to the original retail purchaser only on parts and accessories sold through an authorized Arctic Cat Snowmobile dealer.

  • Page 3: Table Of Contents

    Table of Contents Limited Warranty....Inside Front Cover Removable/Adjustable Seat Foreword............1 (F-Series/Jaguar Z1) ......27 Declaration of Conformity .......2 Arctic Power Valve (APV) System .....28 Snowmobile Safety Rules .......3 Exhaust Controlled Timing General Information ........4-30 (ECT) System (600/800/1000 cc) ..29 Snowmobile Identification......4 Operating Instructions......31-39 Control Locations ........4 Starting and Stopping Engine ....31...
  • Page 4 TAKE AN ACTIVE ROLE IN THE SAFETY OF YOURSELF AND OTHERS. PARTS AND ACCESSORIES When in need of replacement parts, oil, or accessories for your Arctic Cat Snowmo- bile, be sure to only use GENUINE ARCTIC CAT PARTS, OIL, AND ACCESSO- RIES.

  • Page 5: Foreword

    Always wear a helmet and eye protection. Drive with caution, observe all state and local regulations, and respect the rights of others. ISMA members like Arctic Cat do their part to improve trails, sponsor events, and generally support the sport of snowmobiling.

  • Page 6: Declaration Of Conformity

    DECLARATION OF CONFORMITY Application of council directives: EMC Directive 89/336/EEC EC Machinery Directive 98/37/EC Issued by European Commission. Type of Equipment: Snowmobile Brand Name: Arctic Cat Model Numbers: S2007ACAAAUSG S2007CFH36USO S2007M1LEKUSO S2007F8HTSUSO S2007ACAAAUSO S2007CFHSPUSO S2007M1LSPUSO S2007F1LEFUSB S2007ZAAFCUSO S2007CFL36USB S2007M1LPRUSO S2007F1LEFUSG...

  • Page 7: Snowmobile Safety Rules

    SNOWMOBILE SAFETY RULES SNOWMOBILE SAFETY RULES...

  • Page 8: General Information

    No warranty will be allowed The Arctic Cat Snowmobile has two by Arctic Cat Inc. if the engine serial important identification numbers. The number or VIN is removed or muti- Vehicle Identification Number (VIN) lated in any way.
  • Page 9 Z Models 734-268A F-Series/Jaguar Z1 Models 741-375B Crossfire/M-Series Models 741-633A GENERAL INFORMATION...
  • Page 10 T660/Bearcat Wide Track Models 741-632A Bearcat 570 Model 740-586A Panther 570/660 Models 741-634A GENERAL INFORMATION...

  • Page 11: Tipped Snowmobile

    TIPPED SNOWMOBILE Tipping a snowmobile on its side is sometimes desirable for maintenance purposes; however, on a 660 cc model, Arctic Cat recommends NOT TIP- PING IT ON ITS SIDE IN EXCESS OF A 70° ANGLE. AO224B ! CAUTION 2. Remove the air-intake silencer from the engine.

  • Page 12: Gasoline-Oil

    The recommended oil to use in the oil- the carburetor main jet must be one injection system is Arctic Cat 50:1 size larger than the main jet required Injection Oil (for standard models) or for regular unleaded gasoline. For...
  • Page 13 Also, if the snowmobile is to remain ! CAUTION on a trailer after filling the gas tank, the bed of the trailer must be main- Any oil used in place of the rec- tained level to prevent gasoline from ommended oil may cause seri- draining out through the gas tank vent ous damage.

  • Page 14: Engine Break-In (2-Stroke Models)

    ENGINE BREAK-IN (660 cc/1100 cc Z1 ENGINE BREAK-IN Models) (2-Stroke Models) The Arctic Cat engine (when new or The Arctic Cat engine (when new or rebuilt) requires a short break-in rebuilt) requires a short break-in period before the engine is subjected period before the engine is subjected to heavy load conditions.

  • Page 15: Indicator Lights (Carbureted Models/Bearcat W/T Non-Turbo/Panther 660)

    To ensure proper engine break-in on WARNING LIGHT the 1100 cc Z1 and 660 cc models, (Bearcat W/T Non- Arctic Cat recommends that the engine oil and filter be changed after Turbo/Panther 660 200-500 miles. This service is at the Models) expense of the snowmobile owner.

  • Page 16: Coolant Temperature Warning Light (Carbureted Models/Bearcat W/T Non-Turbo/Panther 660)

    TEMPERATURE illuminates, you should, as soon as WARNING LIGHT possible, take the snowmobile to an (Carbureted Models/ authorized Arctic Cat Snowmobile dealer for service. If not under war- Bearcat W/T Non- ranty, this service is at the discretion Turbo/Panther 660) and expense of the snowmobile owner.
  • Page 17 RPM and MPH will Arctic Cat Snowmobile dealer for ser- be displayed (one on the readout vice. If not under warranty, this ser- screen and one with the needle). By...
  • Page 18 If unable to either deter- mine or remedy the problem, If oil pressure is lost, use the following take the snowmobile to an autho- rized Arctic Cat Snowmobile procedure to check the oil level: dealer for service.  NOTE: On the 660 cc Turbo...

  • Page 19: Diagnostic Codes/Check Engine (2-Stroke Models)

    Check Engine Light illuminates, will be a short pause, and the take the snowmobile to an authorized second number indicated will Arctic Cat Snowmobile dealer for ser- flash uninterrupted vice. If not under warranty, this ser- sequence.

  • Page 20: Diagnostic Codes/Check Engine (Jaguar Z1)

    DIAGNOSTIC CODES/ Number of Trouble CHECK ENGINE Flashes (JAGUAR Z1) Failure in ignition coil. (Check These diagnostic codes are flashed by Engine Light) the check engine light. Refer to the Incorrect adjustment/ following chart for diagnostic code (Check failure in APV cable. Engine Light) sequences.

  • Page 21: Handlebar Tilt

    2. Adjust the handlebar up or down Number of to operator’s desired tilt; then Flashes Trouble tighten the lock nuts evenly and Failure in injector (#1). securely. Check steering for maxi- (Check Engine Light) mum right/left turning capabili- ties. Failure in barometric (Check Engine pressure sensor.

  • Page 22: Handlebar Tilt (F-Series Lxr/Sno Pro/Jaguar Z1)

    1. Press inward on the lock pin to release the cam lever and “flip” the cam lever up. 735-501B 2. Adjust the handlebar up or down to operator’s desired tilt, tighten the cap screws evenly to 3.5 kg-m (25 ft-lb), and check steering for 0741-427 maximum right/left turning capa- 2.

  • Page 23: Exhaust System

    NOT operate the snow- These snowmobiles mobile. Take the snowmobile to designed to be operated in dusty an authorized Arctic Cat dealer conditions. Operating the snow- for service. mobile in dusty conditions will result in severe engine damage.

  • Page 24: Cooling System (Liquid)

    If leakage or AO353A damage is detected, take the snowmo-  NOTE: Use a good quality, eth- bile to an authorized Arctic Cat Snow- ylene glycol-based, automotive- mobile dealer for service. If not under type antifreeze.

  • Page 25: Drive Clutch/Driven Pulley Alignment

    Take the snow- mobile to an authorized Arctic Cat 1. Loosen the jam nut on the chain Snowmobile dealer for this service. If tensioner adjustment bolt.

  • Page 26: Fuel Pump

    If a fuel delivery problem necessary. is suspected, take the snowmobile to SHOCK ABSORBERS an authorized Arctic Cat Snowmobile (Rebuildable Gas) dealer. If not under warranty, this ser- vice is at the discretion and expense of  NOTE: The presence of an ACT the snowmobile owner.

  • Page 27: Deep-Lug Track

    Kits are available to either stiffen or on hard-packed snow conditions is soften gas shock valving. If changes in NOT covered under Arctic Cat Inc. shock valving are desired, see an warranty policy. authorized Arctic Cat Snowmobile dealer.

  • Page 28: Reverse Transmission

    Arctic Cat Snowmo- bars. Do not “over drive” condi- bile dealer for this service. This tions; use common sense in all service is at the discretion and operating conditions.

  • Page 29: Reverse Transmission (Crossfire/F-Series/Jaguar Z1/ M-Series Models)

    The reverse selection transmission is shifted into reverse, will be complete. the linkage may have to be adjusted. Arctic Cat recommends taking the snowmobile to an authorized Arctic Cat Snowmobile dealer for this ser- vice. If not under warranty, this ser- vice is at the discretion and expense of the snowmobile owner.

  • Page 30: Towing

    When riding single, the backrest should be moved forward to a position comfortable to the operator. Be sure to maintain the backrest pad in a vertical position in all locations. Also, be sure to tighten all retaining knobs securely after adjusting the backrest. ! WARNING 0741-438 Moving the backrest forward lim-...

  • Page 31: Removable Seat (Crossfire/M-Series Models)

    1. Inside the rear storage compart- ! CAUTION ment on the bottom of the seat- On models equipped with a seat base, pull the retaining clips away warmer, disconnect the warmer from locking pins. wiring harness prior to fully removing the seat. 2.

  • Page 32: Arctic Power Valve (Apv) System

    (APV) SYSTEM ! CAUTION The correct engine oil to use is 741-718A Arctic Cat Synthetic APV 2-Cycle 2. Press in on the left-end of the seat Oil (p/n 2639-512). Any substitute adjuster lever at the rear storage may cause an APV malfunction.

  • Page 33: Exhaust Controlled Timing (Ect) System (600/800/1000 Cc)

    RPM power and Arctic Cat Snowmobile dealer improve fuel economy at trail speeds. for this service. This service is at the discretion and expense of the snowmobile owner.

  • Page 34: General Information

     NOTE: A disabled ECT system If a system fault is suspected, use an WILL NOT cause engine dam- ohmmeter to check continuity of the age; however, a failed ECT sys- exhaust pipe temperature sensor tem will have slower throttle located in the expansion chamber.

  • Page 35: Operating Instructions

    2. On hydraulic brake models, check the fluid level in the reservoir. The brake fluid level must be just below the high mark in the brake fluid reservoir or visible in the sight glass. Add Arctic Cat approved brake fluid as necessary. OPERATING INSTRUCTIONS...
  • Page 36 3. Test the throttle control lever by completely compressing releasing it several times. The lever MUST return to the idle position quickly and completely. ! CAUTION On liquid cooled models, always check the coolant level before 740-159A starting the engine. 4.
  • Page 37  NOTE: On carbureted models  NOTE: On electric start mod- when the engine is being started els, rotate the key to the START with aid of the choke, DO NOT position; then when the engine COMPRESS THROTTLE starts, release the key. CONTROL LEVER.
  • Page 38 Arctic Cat Snowmo- choke lever to the OFF position. bile dealer for inspection and Engage the brake lever lock; then service.

  • Page 39: High Rpm Operation (660 Cc Models)

    ! WARNING the brakes to either fade or may cause an unexpected loss of Use only Arctic Cat approved brakes. brake fluid. Never substitute or mix different types or grades of brake fluid.

  • Page 40: Emergency Stopping

    Brake slows the stopping power, immediately take driven the snowmobile to an authorized shaft/ACT Arctic Cat Snowmobile dealer for drive service. If not under warranty, this Choke (car- floods the 1/2 throttle bureted engine...

  • Page 41: Throttle/Ignition Monitor Switch (2-Stroke/Jaguar Z1 Models)

    Arctic Cat stop the engine when the throttle con- Snowmobile dealer for service. trol lever is released. If not under warranty, this ser-...
  • Page 42 Arctic Cat engine, take the snowmobile to Snowmobile dealer for service as an authorized Arctic Cat Snow- soon as possible.

  • Page 43: Varying Altitude Operation

     NOTE: Just as important as ! WARNING calibrating the snowmobile for higher altitudes is recalibrating Under no circumstances should the snowmobile when going to disconnection of the throttle con- lower altitudes. Always consult trol wiring harness be used as a the altitude decal beneath the substitute for the monitor switch hood of the snowmobile.

  • Page 44: Lubrication

    ! CAUTION The correct lubricant to use in the chain case is Arctic Cat Transmission Lube (p/n 0636- 728-948A 817). Any substitute may cause premature chain failure or seri- ous damage to the chain drive system.

  • Page 45: Act Drive Gear Case

    If the owner does not feel qualified, take the snowmobile to an 0741-334 authorized Arctic Cat dealer for Crossfire/M-Series this service. If not under war- ranty, this service is at the dis- cretion and expense of the...
  • Page 46 Use only enough throttle 8. Pour the recommended amount of to turn the track several revolu- Arctic Cat ACT Gear Case Flush tions. SHUT ENGINE OFF. (p/n 4639-333) into the check/fill 13. Open the left-side access panel;...

  • Page 47: Front Suspension

    The correct lubricant to use in of the top and bottom of the spindle. the gear case is Arctic Cat ACT Wipe excess grease from the spindle. Drive Fluid (p/n 4639-362) for models with reverse or (p/n 4639- 361) for models without reverse.

  • Page 48: Speedometer Drive Adapter

    F-Series/Jaguar Z1 0741-440 SPEEDOMETER DRIVE ADAPTER - Bearcat W/T Non-Turbo/ Bearcat 570/Panther/ Z Models (Semi- Annually)  NOTE: Arctic Cat recommends 741-335A that Arctic Low-Temp On the Crossfire/F-Series/M-Series/ Grease (p/n 0636-593) be used Jaguar Z1 models, pump grease into for this procedure.

  • Page 49: Rear Suspension

    ! CAUTION (Every 40 Operating Hours) The 660 cc models should not be tipped on their sides for any rea-  NOTE: Arctic Cat recommends son, as engine oil may seep into that Arctic Low-Temp the upper engine through the air- Grease (p/n 0636-593) be used intake system.

  • Page 50: Maintenance

    MAINTENANCE PERIODIC MAINTENANCE CHECKLIST ITEM INTERVAL PAGE REMARKS Air Filter 2000 miles/ Replace (660 cc Turbo) Seasonal Brake System (Hydraulic) Daily Check for binding, leakage, and proper operation; lever firmness, travel, caliper, disc, and pads Brake System (Mechanical) Daily Check for binding, sticking, and proper operation; lever travel, cable, spring, caliper, and disc Cooling System - Liquid Daily...

  • Page 51: Fuel System

    In-Line Fuel Filter (Carbureted Models) Arctic Cat recommends that the in- line fuel filter be checked weekly. The in-line fuel filter is located just in front of the fuel pump inlet fitting. The filter...

  • Page 52: Checking Engine Oil Level (660 Cc Models)

    Arctic Cat Snowmobile dealer for this mark on the bottom end of the service. If not under warranty, this ser- stick.

  • Page 53: Checking Engine Oil Level (Jaguar Z1)

     NOTE: It takes 800 ml (27 fl oz) to raise the oil level from the lower mark to the upper mark on the bottom end of the stick. CHECKING ENGINE OIL LEVEL (Jaguar Z1) 0741-490 1. Park the snowmobile on a level ...

  • Page 54: Changing Engine Oil/Filter (Jaguar Z1)

    2. Place a drain pan beneath the 2. Park the snowmobile on a level belly pan plug hole; then remove surface; then start the engine and the oil drain plug and washer allow it to warm up for 10-15 from the underside of the crank- minutes, or if the snowmobile case.
  • Page 55 0644-389), loosen (but do not snowmobile to an authorized remove) the oil filter and allow Arctic Cat Snowmobile dealer the oil to drain from the filter; then remove the filter. for service. 8. Apply a light coat of fresh engine 13.

  • Page 56: Adjusting Carburetor (Single)

    Adjust calibration be made by an authorized until 3 mm (1/8 in.) free-play Arctic Cat Snowmobile dealer; how- between front bottom edge of ever, four external adjustments can be lever and housing is attained.
  • Page 57 0727-156 2. Loosen the jam nut securing the 733-081C throttle cable swivel adapter; then  NOTE: If no cable free-play rotate the swivel adapter clock- detected, rotate wise until the piston valve bot- swivel adapter until free-play is toms in the piston valve bore. achieved.

  • Page 58: Adjusting Carburetors (Twin)

     NOTE: Make engine idle engine performance, Arctic Cat rec- adjustment only after the engine ommends that all changes in internal has reached running tempera- carburetor calibration and piston valve ture.
  • Page 59 Arctic Cat Snowmo- 4. With free-play removed from the bile dealer for this service. This lever, slowly rotate each choke...
  • Page 60  NOTE: On some models, the 5. Loosen the jam nut securing each air-intake silencer includes a throttle cable swivel adapter; then cover/tool tray assembly and a rotate each swivel adapter clock- baffle/resonator, wise until each piston valve bot- silencer boot cannot toms in the piston valve bore.
  • Page 61  NOTE: If cable free-play gap is ! WARNING not correct, rotate each swivel adapter an equal amount until Be sure to tighten the swivel recommended free-play adapter jam nuts securely. If a swivel adapter jam nut is not achieved. Each piston valve tightened, the adjuster can rotate must be resting against the tip out of the carburetor cap causing...

  • Page 62: Selecting Carburetor Main Jet(S)

    5. With the snowmobile on a 7. Test the throttle control lever by shielded safety stand, start the compressing and releasing it sev- engine, release the brake lever eral times. The lever must return lock, and thoroughly warm up. to the idle position quickly and completely.

  • Page 63: Spark Plugs (1100 Cc Z1)

    If the owner does not feel qualified, take the snowmobile to an authorized Arctic Cat Snowmobile dealer for this ser- 0728-054 vice. This service is at the dis- 4.
  • Page 64 Varying terrain conditions and operat- ing usage may require spark plugs of a different heat range. For example, sus- tained cross-country riding will usu- ally require colder heat-range spark plugs while trail riding or other con- tinual slow speed operation will usu- ally require hotter heat-range spark plugs.
  • Page 65 Authorized Arctic Cat Snowmo- bile dealers have detailed spark plug information. Consult dealer before changing spark...

  • Page 66: Checking/Adjusting Valve Clearance (660 Cc/1100 Cc Z1)

    Standard with or light brown, take the snowmo- Removable Caps bile to an authorized Arctic Cat Snowmobile dealer for inspec-  NOTE: The level of the battery tion and service. If not under...
  • Page 67 ! WARNING ! CAUTION Battery posts, terminals, and Before installing battery, related accessories contain lead make sure the ignition switch is and lead compounds, chemicals in the OFF position. known to the state of California 5. Place the battery into position in to cause cancer and reproduc- the snowmobile and secure.

  • Page 68: Fuses (660 Cc Models)

    Sealed with Cap Strip 2. Using Arctic Cat Battery Charger (p/n 0436-634), charge the battery ! CAUTION until the indicator light on the charger illuminates. This maintenance-free battery  NOTE: Once charged, the bat- requires periodic charging to prevent sulfiding. If the snowmo-...

  • Page 69: Fuses (1100 Cc Z1)

    If the fuse determined, perform the following continues to blow, take the snowmo- steps: bile to an authorized Arctic Cat Snow- mobile dealer for service. If not under 1. Open the hood and remove the warranty, this service is at the discre- fuse panel cover.

  • Page 70: Engine Heater (660 Cc Models)

    If the fuse lever. continues to blow, take the snowmo- bile to an authorized Arctic Cat Snow- mobile dealer for service. If not under warranty, this service is at the discre- tion and expense of the snowmobile owner.
  • Page 71 MUST BE brake lever travel distance until REPLACED. Take the snowmo- the correct travel distance is bile to an authorized Arctic Cat attained. Once the correct brake Snowmobile dealer for this ser- lever travel has been obtained, vice.

  • Page 72: Hydraulic Brake System

    HYDRAULIC BRAKE SYSTEM Arctic Cat recommends that the brake system (brake lever, fluid reservoir, hose, caliper, pads, and brake disc) be checked daily for fluid leakage, wear, or damage and for proper operation.
  • Page 73 3. If the resultant distance is less whichever occurs first. Take the snow- than specified, take the snowmo- mobile to an authorized Arctic Cat bile to an authorized Arctic Cat Snowmobile dealer for this service. Snowmobile dealer for service.
  • Page 74 1. Remove the reservoir cover and 0739-269 fill the reservoir to the high mark 3. Slowly compress the brake lever with Arctic Cat approved brake and hold. Open the bleeder valve fluid. to release the fluid and air. When the fluid stops, close the bleeder ! CAUTION valve;...
  • Page 75 If the owner does not feel qualified, take the snowmobile to an authorized Arctic Cat Snowmo- bile dealer for this service. This service is at the discretion and expense snowmobile owner.

  • Page 76: Drive Belt

    10. Fill the reservoir to the proper Arctic Cat Snowmobile dealer, level with fresh brake fluid. as Arctic Cat drive belts are made to exact specifications  NOTE: When new brake pads and of quality material. Belts are installed, a “burnishing”...
  • Page 77 Available shim wash- ers from Arctic Cat are p/n 0648- 714 (0.090 in.), p/n 0648-715 (0.030 in.), and p/n 0648-716 (0.060 in.). See an authorized Arctic Cat Snowmobile dealer for this service.
  • Page 78 If the owner does not feel qualified, take the snowmobile to an authorized Arctic Cat Snowmo- bile dealer for this service. This service is at the discretion and expense...
  • Page 79 Installing Drive Belt (ACT Roller Driven Pulley) 1. Place the drive belt (so the part number can be read) between the sheaves of the drive clutch first; then between the sheaves of the driven pulley. 741-721B 7. On Style A with the O-ring and 2.

  • Page 80: Track Tension

    2. Place the snowmobile up on a causing the track to “lock.” Arctic Cat shielded safety stand. Check to recommends that the track tension be make sure the track is 5-8 cm (2-3 checked daily during the first 300 in.) off the floor.
  • Page 81 739-636B  NOTE: To ensure proper track 729-429A tension adjustment, perform all Setup After Break- Model Tension In Tension adjustments on both sides of the snowmobile. Z Models 38-44 mm 44-51 mm @ 20 lb (1 1/2-1 3/4 in.) (1 3/4-2 in.) 2.

  • Page 82: Track Alignment

    3. Start the engine and accelerate occur if the track is improperly slightly. Use only enough throttle aligned. Arctic Cat recommends that to turn the track several revolu- the track alignment be checked once a tions. SHUT ENGINE OFF.

  • Page 83: Suspension

    2. Check track alignment and con- tinue adjustment until proper alignment is obtained.  NOTE: Make sure correct track tension maintained after adjusting track alignment (see Track Tension section). 3. After proper track alignment is 0727-729 obtained, tighten the adjusting bolt jam nut against the axle hous- ing.
  • Page 84 To adjust spring tension, rotate the authorized Arctic Cat Snowmo- entire spring in whichever direction is bile dealer for this service. This desired. If after adjusting spring ten-...
  • Page 85 (150 The skid frame front arm shock spring psi) in the shock. and limiter straps are adjustable. How- ever, Arctic Cat recommends that the 1. Remove the air valve cap from shock spring be maintained as loose as the shock.
  • Page 86  NOTE: These cam position ! WARNING settings are suggestions only. Personal riding style will greatly Do not adjust the front arm lim- influence cam position settings. iter straps to a point at which Spend time to determine setting steering and operator control of the snowmobile are adversely preferences.

  • Page 87: Lights

    Articulating Skid Fame (Bearcat Wide Track Models) The rear articulating portion of the skid frame has two adjusters which control the amount of travel in the rear suspension. 0739-625 These two adjusters have been pre-set LIGHTS at the factory and should require no further adjustment.
  • Page 88 2. Push in on the bulb and rotate it 3. Push in on the socket and rotate it counterclockwise to remove it counterclockwise to remove it from the socket. from the housing. 3. Install the new bulb in the socket 4.
  • Page 89 Removing Headlight 2. Rotate the headlight bulb base Bulb (Bearcat W/T counterclockwise and remove the Turbo/T660 Models) bulb from the headlight housing. Installing Headlight  NOTE: The bulb portion of the Bulb headlight is fragile. HANDLE (3-Bulb Style) WITH CARE. When replacing the headlight bulb, the bulb assem- ! CAUTION bly must first be removed from...
  • Page 90 ! WARNING Do not operate the snowmobile unless headlight beam adjusted properly. An incorrectly adjusted beam will not provide operator optimum amount of light. Removing Headlight 0740-462 Bulb (Crossfire/M- Installing Headlight Series Models) Bulb (Crossfire/M- Series Models)  NOTE: The bulb portion of headlight is fragile.
  • Page 91 ! WARNING Do not operate the snowmobile unless headlight beam adjusted properly. An incorrectly adjusted beam will not provide operator optimum amount of light. Removing Headlight 741-505A Bulb (F-Series/ 3. Remove the cap screw and lock Jaguar Z1) nut securing the front of the head- light assembly to the air-intake ...
  • Page 92 Installing Headlight 6. On the F-Series LXR and Jaguar Bulb (F-Series/ Z1 models, place the windshield Jaguar Z1) into position on the windshield base; then secure with the latches. ! CAUTION 7. Check headlight aim (see Adjust- Do not touch the glass portion ing Headlight Aim in this sub- of the bulb.

  • Page 93: Ski Wear Bars

    To maintain positive steering charac- vertical mark 5 cm (2 in.) below teristics, Arctic Cat recommends that the horizontal mark on the aiming the ski wear bars be checked before surface.

  • Page 94: Adjusting Ski Stance(M-Series/Bearcat 570 Models)

    ! CAUTION The 660 cc models should not be tipped on their sides in excess of a 70° angle for any reason, as the engine oil may seep into the upper engine through the air- intake system. Severe engine damage could result if the engine is run with oil in the upper 0739-016 engine.

  • Page 95: Rail Wear Strips

    9. Repeat procedure for the other ski. RAIL WEAR STRIPS 0727-726 Arctic Cat recommends that the wear AXIAL FAN BELT strips be checked weekly and replaced (370 cc Models) as necessary. Measure the wear strips at 25.4 cm (10 in.) intervals.

  • Page 96: Accessory Belt (660 Cc Models)

    ACCESSORY BELT 1. Be sure ignition key is in the OFF (660 cc Models) position. Arctic Cat recommends that the condi- ! WARNING tion of the accessory belt be inspected DO NOT inspect the axial fan belt monthly. while the engine is running. Con-...
  • Page 97 Adjusting Belt Tension 4. When the accessory belt is ten- sioned properly (see Accessory 1. Remove the bolts securing the Belt in this sub-section), tighten belt guard to the engine; then the tension bolt (A) to 2.4 kg-m remove the belt guard from the (17 ft-lb).

  • Page 98: Performance Tips

    ACT roller driven pulley, adding shim washers will decrease belt deflection and removing shim washers will increase belt deflection. Available shim washers from Arctic Cat are p/n 0648-714 (0.090 in.), p/n 0648-715 (0.030 in.), and p/n 0648-716 (0.060 in.). See an authorized Arctic Cat Snowmobile dealer for this service.

  • Page 99: Preparation For Storage

    Prior to storing the snowmobile, it engine models after step 4, pro- must be properly serviced to prevent ceed to step 9. corrosion and component deteriora- tion. An authorized Arctic Cat Snow-  NOTE: some standard mobile dealer should perform this models, the air-intake silencer is service;...
  • Page 100 RPM. Turn 12. Fill the gas tank to its rated capac- engine off. ity; then add Arctic Cat Fuel Sta- bilizer (p/n 0638-165) to the gas  NOTE: some models,...

  • Page 101: Preparation For Storage

    20. Clean and polish the hood, con- 23. If the snowmobile must be stored sole, and chassis with Arctic Cat outdoors, position the snowmo- Hood and Windshield Cleaner/ bile out of direct sunlight; then Polish (p/n 0636-174).

  • Page 102: Preparation After Storage

    6. Inspect all fuel hoses and oil Arctic Cat recommends the following hoses for deterioration or cracks; procedure: replace if necessary. Make sure all ! CAUTION connections are tight;...
  • Page 103 10. Lubricate the rear suspension, 14. On electric start models, charge spindles, speedometer drive the battery until fully charged; adapter, and driven shaft support then connect the battery cables bearing with a low-temperature making sure to connect the posi- grease. tive cable first.

  • Page 104: U.s. Epa Emission Control Statement/ Warranty Coverage

    (U.S. Only) STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA- certified Arctic Cat snowmobiles are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely.

  • Page 105: Change Of Address, Ownership, Or Warranty Transfer

    Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the snowmobile is sold to another party. This form may also be used to transfer the unused portion of the original warranty to a second party.
  • Page 106 Fold Back Once Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...

  • Page 107: Warranty Procedure/Owner Responsibility

    Operator’s Manual. Should you have any questions concerning the warranty, contact an authorized Arctic Cat Snowmobile dealer. Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (218) 681-8558...

  • Page 108: Maintenance Record

    MAINTENANCE RECORD SERVICE DATE MILEAGE PERFORMED/NOTES...
  • Page 109 MAINTENANCE RECORD SERVICE DATE MILEAGE PERFORMED/NOTES...
  • Page 110 MAINTENANCE RECORD SERVICE DATE MILEAGE PERFORMED/NOTES...
  • Page 111 ARCTIC CAT ® ®TM Printed in U.S.A. Trademarks of Arctic Cat Inc. Thief River Falls, MN 56701 p/n 2257-617...

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