Headlight Assembly (120 Cc Model); Headlight Assembly - Arctic Cat 660 cc Service Manual

REMOVING/DISASSEMBLING
NOTE: The snowflap can be removed without
removing the bumper by removing the three
bumper/snowflap cap screws.
1. Remove the cap screws securing the bumper
assembly to the tunnel. Account for the U-nuts and
cap screws.
2. Slide the bumper/snowflap off the tunnel.
3. Remove the cap screws securing the snowflap to
the bumper and separate the bumper and snowflap.
Account for cap screws, washers, and lock nuts.
ASSEMBLING/INSTALLING
1. Secure the snowflap to the bumper with the cap
screws, washers, and lock washers taking care to
place the washers next to the underside of the
snowflap. Finger-tighten the cap screws to the
lock nuts; then tighten the cap screws securely.
2. Place the bumper assembly into position on the
tunnel and secure with the cap screws and U-nuts.
Tighten the cap screws securely.

Headlight Assembly

(120 cc Model)
REMOVING
NOTE: The bulb portion of the headlight is frag-
ile. HANDLE WITH CARE. When replacing the
headlight bulb, the bulb assembly must first be
removed from the housing. Do not touch the glass
portion of the bulb. If the glass is touched, it must
be cleaned with a dry cloth before installing.
1. Peel back the rubber headlight socket cap; then
push in and turn the headlight socket counter-
clockwise and remove it from the headlight
housing.
2. Remove the caps covering the four headlight
adjustment screws; then remove the adjustment
screws. Remove the headlight from the hood.
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INSTALLING
1. Secure the headlight housing to the hood with the
four adjustment screws; then snap the caps on the
screws.
NOTE: The hood cable is secured with the lower
right-hand adjustment screw.
2. Insert the headlight bulb socket into the headlight
housing; then rotate the socket clockwise to lock it
into the housing.
3. Place the rubber headlight socket cap over the
headlight housing bead around the socket.
NOTE: To adjust headlight aim, adjust the four
adjustment screws until maximum illuminaton for
the operator is apparent.
Headlight Assembly
REMOVING HEADLIGHT BULB
(Bearcat W/T)
NOTE: The bulb portion of the headlight is frag-
ile. HANDLE WITH CARE. When replacing the
headlight bulb, the bulb assembly must first be
removed from the housing. Do not touch the glass
portion of the bulb. If the glass is touched, it must
be cleaned with a dry cloth before installing.
1. Pull the wiring harness retaining clip away from
the headlight bulb base and disconnect the wiring
harness from the bulb.
2. Rotate the headlight bulb base counterclockwise
and remove the bulb from the headlight housing.
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