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6. Install
starter motor
Install starter motor idler gear and kick idler
7.
gear. Install the idler gear shaft.
8 . Install clutch ball bearing and clutch push rod.
9.
Install plate washer on starter clutch shaft.
Install left crankcase cover.
Install two wiring harness clamps on
NOTE:
lower cover screws.
M. Ignition Assembly
1. Install governor assembly.
2. Install contact breaker plate assembly. Route
the assembly wires using the clamps provided.
3. Attach neutral light wire.
4. Install crankshaft turning nut on crankshaft.
Tighten securing bolt.
I
Crankshaft turning nut (bolt) torque:
1.5~2.9 m-kg (11~21 ft-lb)
N. Pistons and Cylinder
1. Install pistons on rods. The arrow on the pis-
tons must point to the front of the engine.
NOTE: Always install new piston pin circlips.
2.
Install a new cylinder base gasket. Install new
cylinder seal 2, with f l a t side into crankcase.
Install three cylinder base o-rings.
Install two round cylinder seals (cylinder seal
3.
3).
The flat side of the seal is the top and f i t s
into the cylinder.
CYLINDER SEAL 3
CYLINDER HEAD
CYLINDER
CRANKCASE
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