Advertisement
ENGINE OVERHAUL
3 - 1
ENGINE R EMO VAL
NOTE: It is n ot necessary t o remove the engine
t o remove the cylinder head, cylinder, or pistons.
A.
Preparation For Removal
1.
All dirt, mud, dust and foreign material should
be thoroughly removed f ro m the exterior o f
the engine before removal and disassembly.
This will help prevent any harmful foreign
material from entering the engine.
2.
Before engine removal and disassembly, be sure
that you have the proper tools and cleaning
equipment so that you can perform a clean
and efficient job.
During disassembly o f the engine, clean and
3.
in
place all parts
This will speed assembly time and help insure
correct reinstallation o f all engine parts.
Place machine on center stand. Start engine
4.
and allow it t o warm up. Stop engine and
drain engine/transmission oil.
5.
Remove oil filter element t o drain oil filter.
If middle gear case i s t o be removed, drain
6.
middle gear oil.
Remove air scoop from cylinder head cover.
7.
B. Fuel
Tank Removal
Turn fuel petcocks t o "on" (there is n o "off"
1.
position-fuel will n o t f l ow f ro m a petcock o n
trays in order o f disassembly.
the "on" position unless the engine
ating). Disconnect fuel pipes and vacuum pipes
from petcock.
L i f t seat and remove fuel tank holding bolt.
2.
Remove fuel tank.
C. Muffler, Footrest, Brake Pedal
Remove rear brake pedal and passenger right
footrest.
2.
Remove exhaust pipe holding screws from cy-
linder head.
3.
Remove exhaust pipes and muffler as an
assembly.
is
oper-
Advertisement
