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NOTE: When a new seal is installed, grease
the lips of the seal before installation. Inspect
the seal after installation.
C. Crankshaft and Crankcases
1. Install crankshaft into bottom crankcase.
Crankcase bearings must be well oiled.
2. Apply Yamabond No. 4 sealant to crankcase
mating surfaces.
CAUTION: DO not allow sealant t o
bearing inserts.
Make sure the o-ring is installed. Make sure a ll
3.
shafts and seals are positioned properly.
4. Install crankcase top and bolts. Install bolts
as follows:
a. Use copper washers on bolts
b. Bolt threads must be oiled.
c. Tighten bolts in two stages in proper torque
sequence. Start with bolt number one. Tighten
the unnumbered bolt as number 24.
Stage 1: 8mm bolts 1 . 0 m - k g (7 ft-lb)
10mm bolts
8mm
Stage 2:
10mm bolts
D. Oil Pump
1. Reassemble
oil
order. Lubricate the oil pump well during
.
assemb I y
contact
5, 6, 7, 8.
2.0 m-kg (14 ft-lb)
bolts
2.0 m-kg (14 ft-lb)
3.7 m-kg (27 ft-lb)
pump in reverse disassembly
2. Install oil pump. Make sure rotor housing seal
is positioned correctly.
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NOTE: The oil pump must be full of oil when
installed.
3. Install strainer cover. Use a new gasket.
I
Strainer cover torque: 1.0 m-kg (7 ft-lb)
E. Shifter Assembly
1. Install shift shaft. Install circlip (E-clip) on
left side of crankcases.
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