Yamaha XSR700 2018 Supplement Service Manual
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Yamaha XSR700 2018 Supplement Service Manual

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2018
SUPPLEMENTARY
SERVICE MANUAL
XSR700
MTM690
MTM690-U
BU3-F8197-E0

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Summary of Contents for Yamaha XSR700 2018

  • Page 1 2018 SUPPLEMENTARY SERVICE MANUAL XSR700 MTM690 MTM690-U BU3-F8197-E0...
  • Page 2 EAS20236 FOREWORD This Supplementary Service Manual has been prepared to introduce new service and data for the MTM690/MTM690-U 2018. For complete service information procedures it is necessary to use this Supplementary Service Manual together with the following manual. MTM690/MTM690-U 2018 SERVICE MANUAL: B34-F8197-E2 EAS20002 MTM690/MTM690-U SUPPLEMENTARY SERVICE MANUAL...
  • Page 3 It is not possible to include all the knowledge of a mechanic in one manual. Therefore, any- one who uses this book to perform maintenance and repairs on Yamaha vehicles should have a basic understanding of mechanics and the techniques to repair these types of vehicles. Repair and mainte- nance work attempted by anyone without this knowledge is likely to render the vehicle unsafe and unfit for use.
  • Page 4 EAS20004 HOW TO USE THIS MANUAL This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order. •...
  • Page 5 EAS20005 SYMBOLS The following symbols are used in this manual for easier understanding. The following symbols are not relevant to every vehicle. SYMBOL DEFINITION SYMBOL DEFINITION Serviceable with engine mounted Gear oil Filling fluid Molybdenum disulfide oil Lubricant Brake fluid Special tool Wheel bearing grease Tightening torque...

  • Page 6: Table Of Contents

    INTRODUCTION ..................21 PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM ....................21 GENERAL MAINTENANCE AND LUBRICATION CHART ......21 CHECKING THE VEHICLE USING THE YAMAHA DIAGNOSTIC TOOL ......................24 CHECKING THE EXHAUST SYSTEM............24 GENERAL CHASSIS (3) .................. 25 GENERAL CHASSIS (5) ..................
  • Page 7 SIGNALING SYSTEM ..................49 CIRCUIT DIAGRAM ................... 49 TROUBLESHOOTING ................51 COOLING SYSTEM..................57 CIRCUIT DIAGRAM ................... 57 TROUBLESHOOTING ................59 FUEL INJECTION SYSTEM................61 CIRCUIT DIAGRAM ................... 61 TROUBLESHOOTING DETAILS (FAULT CODE) ........63 TROUBLESHOOTING DETAILS (EVENT CODE)........69 ABS (ANTI-LOCK BRAKE SYSTEM)..............

  • Page 8: Special Tools

    • For U.S.A. and Canada, use part number starting with “YM-”, “YU-”, or “ACC-”. • For others, use part number starting with “90890-”. Reference Tool name/Tool No. Illustration pages Yamaha diagnostic tool USB 90890-03256 Yamaha diagnostic tool (A/I) 90890-03262 Digital circuit tester (CD732) 90890-03243...

  • Page 9: General Specifications

    GENERAL SPECIFICATIONS EAS20013 GENERAL SPECIFICATIONS Model Model BU31 (MTM690) B9J1 (MTM690-U) – 2 –...

  • Page 10: Electrical Specifications

    ELECTRICAL SPECIFICATIONS EAS20016 ELECTRICAL SPECIFICATIONS Fuse Backup fuse 2 10.0 A – 3 –...
  • Page 11 ELECTRICAL SPECIFICATIONS – 4 –...

  • Page 12: Cable Routing

    CABLE ROUTING EAS20021 CABLE ROUTING Handlebar (front view) – 5 –...
  • Page 13 CABLE ROUTING 1. Throttle cable (decelerator cable) 2. Throttle cable (accelerator cable) 3. Clutch cable 4. Clutch switch lead 5. Handlebar switch lead (left handlebar switch) 6. Main switch lead 7. Wire harness 8. Cable guide 9. Brake hose (hydraulic unit to left front brake caliper) 10.
  • Page 14 CABLE ROUTING ECU and clutch cable (right side view) K 21 – 7 –...
  • Page 15 CABLE ROUTING 1. Throttle cable (accelerator cable) 2. Throttle cable (decelerator cable) 3. Brake hose (front brake master cylinder to hydraulic unit) 4. Wire harness (to meter assembly) 5. Front wheel sensor lead 6. Sub-wire harness coupler (headlight, turn signal light, auxiliary light) 7.
  • Page 16 CABLE ROUTING Engine (right side view) – 9 –...
  • Page 17 CABLE ROUTING 1. Wire harness 2. Clutch cable 3. Oil pressure switch lead 4. Oil pressure switch 5. O sensor 6. O sensor lead 7. Rear brake light switch lead 8. Rear brake light switch 9. O sensor coupler 10. Brake fluid reservoir hose 11.
  • Page 18 CABLE ROUTING Rectifier/regulator (left side view) – 11 –...
  • Page 19 CABLE ROUTING Clutch cable K. Route the rectifier/regulator lead to the inside of the radiator inlet hose. Handlebar switch lead (left handlebar switch) L. Route the AC magneto lead to the inside of the 3. Main switch lead radiator inlet hose, and then connect the AC 4.
  • Page 20 CABLE ROUTING Electrical components tray (top view) – 13 –...
  • Page 21 CABLE ROUTING 1. Rectifier/regulator O. Route the headlight relay lead and turn signal/ hazard relay lead through the rear hole in the 2. Headlight relay electrical component tray 1. 3. Turn signal/hazard relay P. Insert the projection on the main switch lead holder 4.
  • Page 22 CABLE ROUTING Battery and rear fender (top view) – 15 –...
  • Page 23 23. Positive battery lead (starter relay to wire harness) A. Route the positive battery lead through the hole in the battery band. B. Position the Yamaha diagnostic tool lead and coupler above fuse boxes 1 and 2 as shown in the illustration.
  • Page 24 CABLE ROUTING Rear brake hose (right side view) – 17 –...
  • Page 25 CABLE ROUTING 1. Rear wheel sensor lead 2. Brake hose (hydraulic unit to rear brake caliper) 3. Rear brake fluid reservoir hose 4. Seal 5. Brake hose (rear brake master cylinder to hydraulic unit) 6. O sensor lead 7. Rear brake light switch lead 8.
  • Page 26 CABLE ROUTING Front brake hose (left and right side view) – 19 –...
  • Page 27 CABLE ROUTING 1. Brake hose (hydraulic unit to left front brake caliper) 2. Front wheel sensor lead 3. Brake hose (left front brake caliper to right front brake caliper) 4. Brake hose (front brake master cylinder to hydraulic unit) A. Make sure that there is no slack in the front wheel sensor lead and that the lead is not pinched between the headlight bracket and the brake hose (hydraulic unit to left front brake caliper) in the area...

  • Page 28: Periodic Maintenance

    EAS30614 PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM • Items marked with an asterisk should be performed by your Yamaha dealer because these items re- quire special tools, data, and technical skills. • From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
  • Page 29 PERIODIC MAINTENANCE ODOMETER READING CHECK OR MAINTENANCE ANNUAL ITEM CHECK 1000 km 10000 km 20000 km 30000 km 40000 km (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check operation. √ √ √ √ √ Clutch • Adjust. •...
  • Page 30 PERIODIC MAINTENANCE ODOMETER READING CHECK OR MAINTENANCE ANNUAL ITEM CHECK 1000 km 10000 km 20000 km 30000 km 40000 km (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Change (warm engine before draining). √ √ √ √ √...

  • Page 31: Checking The Vehicle Using The Yamaha Diagnostic Tool

    EAS32024 CHECKING THE VEHICLE USING THE • Seat YAMAHA DIAGNOSTIC TOOL Refer to “GENERAL CHASSIS (1)” in chapter Use the Yamaha diagnostic tool and check the 4. (Manual No.: B34-F8197-E2) vehicle according to the following procedure. 1. Remove: EAS30625 CHECKING THE EXHAUST SYSTEM •...

  • Page 32: General Chassis (3)

    GENERAL CHASSIS (3) EAS20156 GENERAL CHASSIS (3) Removing the fuel tank covers and air scoops 4.0 N m (0.40 kgf m, 3.0 lb 4.0 N m (0.40 kgf m, 3.0 lb • • • • • • 1.5 N m (0.15 kgf m, 1.1 lb •...
  • Page 33 GENERAL CHASSIS (5) EAS20158 GENERAL CHASSIS (5) Removing the electrical components tray m (0.7 kgf m, 5.2 lb m (0.7 kgf m, 5.2 lb • • • • • • m (0.7 kgf m, 5.2 lb • • • 4.0 N m (0.40 kgf m, 3.0 lb •...
  • Page 34 GENERAL CHASSIS (5) Removing the electrical components tray m (0.7 kgf m, 5.2 lb m (0.7 kgf m, 5.2 lb • • • • • • m (0.7 kgf m, 5.2 lb • • • 4.0 N m (0.40 kgf m, 3.0 lb •...

  • Page 35: Removing The Ecu (Engine Control Unit)

    GENERAL CHASSIS (5) EAS31108 REMOVING THE ECU (engine control unit) 1. Disconnect: • ECU coupler “1” While pushing the portion “a” of the ECU cou- pler, move the lock lever “b” in the direction of the arrow shown to disconnect the coupler. EAS31109 INSTALLING THE ECU (engine control unit) 1.

  • Page 36: Handlebar

    HANDLEBAR EAS20033 HANDLEBAR Removing the handlebar and meter assembly m (0.7 kgf m, 5.2 lb 1.8 N m (0.18 kgf m, 1.3 lb • • • • • • 1.8 N m (0.18 kgf m, 1.3 lb • • • 17 N m (1.7 kgf m, 13 lb...
  • Page 37 HANDLEBAR Removing the handlebar and meter assembly m (0.7 kgf m, 5.2 lb 1.8 N m (0.18 kgf m, 1.3 lb • • • • • • 1.8 N m (0.18 kgf m, 1.3 lb • • • 17 N m (1.7 kgf m, 13 lb •...

  • Page 38: Front Fork

    FRONT FORK EAS20034 FRONT FORK Removing the front fork legs 26 N m (2.6 kgf m, 19 lb • • • 35 N m (3.5 kgf m, 26 lb • • • 23 N m (2.3 kgf m, 17 lb •...
  • Page 39 FRONT FORK Removing the front fork legs 26 N m (2.6 kgf m, 19 lb • • • 35 N m (3.5 kgf m, 26 lb • • • 23 N m (2.3 kgf m, 17 lb • • • 26 N m (2.6 kgf m, 19 lb...

  • Page 40: Steering Head

    STEERING HEAD EAS20035 STEERING HEAD Removing the lower bracket 1st 52 N m (5.2 kgf m, 38 lb • • • 2nd 18 N m (1.8 kgf m, 13 lb • • • 3.8 N m (0.38 kgf m, 2.8 lb •...
  • Page 41 STEERING HEAD Removing the lower bracket 1st 52 N m (5.2 kgf m, 38 lb • • • 2nd 18 N m (1.8 kgf m, 13 lb • • • 3.8 N m (0.38 kgf m, 2.8 lb • • •...

  • Page 42: Swingarm

    SWINGARM EAS20037 SWINGARM Removing the swingarm m (0.7 kgf m, 5.2 lb • • • 10 N m (1.0 kgf m, 7.4 lb • • • m (0.7 kgf m, 5.2 lb • • • 52 N m (5.2 kgf m, 38 lb •...
  • Page 43 SWINGARM Removing the swingarm m (0.7 kgf m, 5.2 lb • • • 10 N m (1.0 kgf m, 7.4 lb • • • m (0.7 kgf m, 5.2 lb • • • 52 N m (5.2 kgf m, 38 lb •...
  • Page 44 SWINGARM Removing the swingarm m (0.7 kgf m, 5.2 lb • • • 10 N m (1.0 kgf m, 7.4 lb • • • m (0.7 kgf m, 5.2 lb • • • 52 N m (5.2 kgf m, 38 lb •...

  • Page 45: Fuel Tank

    FUEL TANK EAS20067 FUEL TANK Removing the fuel tank and fuel pump 30 N m (3.0 kgf m, 22 lb • • • m (0.7 kgf m, 5.2 lb • • • 3.8 N m (0.38 kgf m, 2.8 lb •...
  • Page 46 FUEL TANK Removing the fuel tank and fuel pump 30 N m (3.0 kgf m, 22 lb • • • m (0.7 kgf m, 5.2 lb • • • 3.8 N m (0.38 kgf m, 2.8 lb • • • 10 N m (1.0 kgf m, 7.4 lb...
  • Page 47 FUEL TANK – 40 –...

  • Page 48: Ignition System

    IGNITION SYSTEM EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM – 41 –...
  • Page 49 IGNITION SYSTEM 1. Main switch 7. Ignition fuse 10.Backup fuse 2 (for ECU) 15.Battery 16.Engine ground 18.Main fuse 22.Relay unit 25.Joint coupler 26.Sidestand switch 27.Crankshaft position sensor 30.Ignition coil #1 31.Ignition coil #2 32.Spark plug 36.ECU (Engine Control Unit) 40.Lean angle sensor 62.Gear position switch 63.Handlebar switch (right) 66.Start/engine stop switch...

  • Page 50: Troubleshooting

    IGNITION SYSTEM EAS30492 TROUBLESHOOTING The ignition system fails to operate (no spark or intermittent spark). • Before troubleshooting, remove the following part(s): 1. Battery cover 2. Fuel tank center cover/Air scoops 3. Fuel tank 4. Drive sprocket cover 5. Headlight assembly NG →...
  • Page 51 IGNITION SYSTEM NG → 7. Check the main switch. Refer to “CHECKING THE Replace the main switch/immobilizer unit. SWITCHES” in chapter 8. (Manual No.: B34-F8197-E2) OK ↓ NG → 8. Check the start/engine stop switch. Refer to “CHECKING THE • The start/engine stop switch is faulty. SWITCHES”...

  • Page 52: Lighting System

    LIGHTING SYSTEM EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM – 45 –...
  • Page 53 LIGHTING SYSTEM 1. Main switch 7. Ignition fuse 8. Signaling system fuse 9. Headlight fuse 10.Backup fuse 2 (for ECU) 15.Battery 16.Engine ground 18.Main fuse 25.Joint coupler 36.ECU (Engine Control Unit) 48.Meter assembly 51.Meter light 57.High beam indicator light 68.Handlebar switch (left) 70.Dimmer switch 71.Pass switch 77.Headlight assembly...

  • Page 54: Troubleshooting

    LIGHTING SYSTEM EAS30499 TROUBLESHOOTING Any of the following fail to light: headlight, high beam indicator light, taillight, license plate light or meter light. • Before troubleshooting, remove the following part(s): 1. Battery cover 2. Fuel tank center cover/Air scoops 3. Fuel tank 4.
  • Page 55 LIGHTING SYSTEM NG → 7. Check the headlight relay. Refer to “CHECKING THE RE- Replace the headlight relay. LAYS” in chapter 8. (Manual No.: B34-F8197-E2) OK ↓ NG → 8. Check the entire lighting system wiring. Properly connect or replace the wiring har- Refer to “CIRCUIT DIAGRAM”...

  • Page 56: Signaling System

    SIGNALING SYSTEM EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM – 49 –...
  • Page 57 SIGNALING SYSTEM 1. Main switch 4. Parking lighting fuse 5. ABS control unit fuse 7. Ignition fuse 8. Signaling system fuse 10.Backup fuse 2 (for ECU) 11.Backup fuse (for clock and immobilizer system) 15.Battery 16.Engine ground 18.Main fuse 21.Rear brake light switch 22.Relay unit 25.Joint coupler 36.ECU (Engine Control Unit)

  • Page 58: Troubleshooting

    SIGNALING SYSTEM EAS30501 TROUBLESHOOTING • Any of the following fail to light: turn signal light, brake light or an indicator light. • The horn fails to sound. • The fuel meter fails to come on. • The speedometer fails to operate. •...
  • Page 59 SIGNALING SYSTEM Checking the signaling system The horn fails to sound. NG → 1. Check the horn switch. Refer to “CHECKING THE • The horn switch is faulty. SWITCHES” in chapter 8. (Manual • Replace the left handlebar switch. No.: B34-F8197-E2) OK ↓...
  • Page 60 SIGNALING SYSTEM NG → 3. Check the hazard switch. Refer to “CHECKING THE • The hazard switch is faulty. SWITCHES” in chapter 8. (Manual • Replace the right handlebar switch. No.: B34-F8197-E2) OK ↓ NG → 4. Check the turn signal/hazard relay. Refer to “CHECKING THE RE- Replace the turn signal/hazard relay.
  • Page 61 SIGNALING SYSTEM NG → 2. Disconnect the oil pressure switch lead from the oil pressure switch, and then check whether the oil Replace the meter assembly. pressure warning light comes on when the lead is connected to the engine ground. OK ↓...
  • Page 62 SIGNALING SYSTEM NG → 2. Check the entire signaling system wiring. Properly connect or replace the wiring har- Refer to “CIRCUIT DIAGRAM” on ness. page 49. OK ↓ Replace the ECU or meter assembly. Refer to “REPLACING THE ECU (en- gine control unit)”...
  • Page 63 SIGNALING SYSTEM – 56 –...

  • Page 64: Cooling System

    COOLING SYSTEM EAS20077 COOLING SYSTEM EAS30502 CIRCUIT DIAGRAM – 57 –...
  • Page 65 COOLING SYSTEM 1. Main switch 7. Ignition fuse 10.Backup fuse 2 (for ECU) 12.Radiator fan motor fuse 15.Battery 16.Engine ground 18.Main fuse 25.Joint coupler 36.ECU (Engine Control Unit) 38.Coolant temperature sensor 83.Radiator fan motor 84.Radiator fan motor relay A. Wire harness C.

  • Page 66: Troubleshooting

    COOLING SYSTEM EAS30503 TROUBLESHOOTING The radiator fan motor fails to turn. • Before troubleshooting, remove the following part(s): 1. Battery cover 2. Fuel tank center cover/Air scoops 3. Fuel tank NG → 1. Check the fuses. (Ignition, backup 2, radiator fan mo- tor, and main) Replace the fuse(s).
  • Page 67 COOLING SYSTEM NG → 7. Check the entire cooling system wiring. Properly connect or replace the wiring har- Refer to “CIRCUIT DIAGRAM” on ness. page 57. OK ↓ Replace the ECU. Refer to “REPLAC- ING THE ECU (engine control unit)” in chapter 8.

  • Page 68: Fuel Injection System

    FUEL INJECTION SYSTEM EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM – 61 –...
  • Page 69 37.Intake air temperature sensor 38.Coolant temperature sensor 39.Intake air pressure sensor 40.Lean angle sensor 42.Rear wheel sensor 43.ABS ECU (electronic control unit) 44.Yamaha diagnostic tool coupler 46.Fuel pump 48.Meter assembly 53.Multi-function meter 55.Engine trouble warning light 62.Gear position switch 63.Handlebar switch (right) 66.Start/engine stop switch...

  • Page 70: Troubleshooting Details (Fault Code)

    Improperly installed sensor of the fault code using the → Reinstall or replace the malfunction mode of the sensor. Yamaha diagnostic tool. Condition is “Recover” → Go to item 7 and finish the ser- vice. Condition is “Malfunction” → Go to item 2.
  • Page 71 Delete the fault code and Confirm that the fault code check that the engine trouble has a condition of “Recover” warning light goes off. using the Yamaha diagnostic tool, and then delete the fault code. Fault code No. P0335 Fault code No.
  • Page 72 Check the locking condition or replace the wire harness. fault code using the malfunc- of the coupler. tion mode of the Yamaha di- Disconnect the coupler and agnostic tool. Condition is “Recover” → Go check the pins (bent or bro-...
  • Page 73 → Reinstall or replace the Check the condition of the sensor. fault code using the malfunc- tion mode of the Yamaha di- agnostic tool. Condition is “Recover” → Go to item 8 and finish the ser- vice. Condition is “Malfunction” →...
  • Page 74 Check the condition of the of the coupler. fault code using the malfunc- Disconnect the coupler and tion mode of the Yamaha di- check the pins (bent or bro- agnostic tool. ken terminals and locking Condition is “Recover” → Go condition of the pins).
  • Page 75 7. (Manual No.: B34- onds. F8197-E2) Check the condition of the fault code using the malfunc- tion mode of the Yamaha di- agnostic tool. Condition is “Recover” → Go to item 8 and finish the ser- vice. Condition is “Malfunction” →...

  • Page 76: Troubleshooting Details (Event Code)

    • “Err” is displayed on the clock display of the multi-function meter, but the engine trouble warning light does not come on. • When the Yamaha diagnostic tool is used, event code No. U0155 is displayed as a fault code. Event code No.
  • Page 77 8. (Manual No.: B34- F8197-E2) Delete the fault code and Confirm that the fault code check that the engine trouble has a condition of “Recover” warning light goes off. using the Yamaha diagnostic tool, and then delete the fault code. – 70 –...

  • Page 78: Abs (Anti-Lock Brake System)

    ABS (ANTI-LOCK BRAKE SYSTEM) EAS20085 ABS (ANTI-LOCK BRAKE SYSTEM) EAS30988 CIRCUIT DIAGRAM – 71 –...
  • Page 79 21.Rear brake light switch 25.Joint coupler 36.ECU (Engine Control Unit) 41.Front wheel sensor 42.Rear wheel sensor 43.ABS ECU (electronic control unit) 44.Yamaha diagnostic tool coupler 48.Meter assembly 53.Multi-function meter 60.ABS warning light 63.Handlebar switch (right) 64.Front brake light switch 82.Tail/brake light A.

  • Page 80: Abs Coupler Location Chart

    ABS (ANTI-LOCK BRAKE SYSTEM) EAS30990 ABS COUPLER LOCATION CHART B W B W G G/R Y G G Br/W L/R L/B G/R G/W L/R L/B Sb/W Y Dg Ch G/R Gy O W/R Y/W P W R/W R/G G/B B/W (Gy) L/R L/B –...
  • Page 81 ABS (ANTI-LOCK BRAKE SYSTEM) 1. ABS ECU coupler 2. Rear wheel sensor coupler 3. Yamaha diagnostic tool coupler 4. Meter assembly coupler 5. Front wheel sensor coupler – 74 –...

  • Page 82: [B-2] Diagnosis Using The Fault Codes

    ABS (ANTI-LOCK BRAKE SYSTEM) EAS31138 [B-2] DIAGNOSIS USING THE FAULT CODES Fault code No. 15 Turn the main switch to “OFF” before disconnecting or connecting a coupler. Fault code No. Item Front wheel sensor (open or short circuit) Symptom Open or short circuit is detected in the front wheel sensor. Item/components and probable Order Check or maintenance job...
  • Page 83 ABS (ANTI-LOCK BRAKE SYSTEM) Fault code No. Item Front wheel sensor (open or short circuit) Symptom Open or short circuit is detected in the front wheel sensor. Item/components and probable Order Check or maintenance job cause Defective front wheel sensor or hy- If the above items were performed and no malfunc- draulic unit assembly tions were found, the wheel sensor or hydraulic unit...
  • Page 84 ABS (ANTI-LOCK BRAKE SYSTEM) Fault code No. Front wheel sensor power supply (voltage of power supply is Item low) Power voltage supplied from the ABS ECU to the front wheel Symptom sensor is too low. Item/components and probable Order Check or maintenance job cause Defective front wheel sensor •...
  • Page 85 ABS (ANTI-LOCK BRAKE SYSTEM) – 78 –...

  • Page 86: Electrical Components

    ELECTRICAL COMPONENTS EAS20089 ELECTRICAL COMPONENTS – 79 –...
  • Page 87 ELECTRICAL COMPONENTS 1. Main switch 2. Front brake light switch 3. Clutch switch 4. Rectifier/regulator 5. Ignition coil 6. Battery 7. Fuse box 1 8. Fuse box 2 9. Main fuse 10. Starter relay 11. Rear brake light switch 12. Sidestand switch 13.

  • Page 88: Checking The Fuses

    ELECTRICAL COMPONENTS EAS30551 Amperage CHECKING THE FUSES Fuses Q’ty rating The following procedure applies to all of the fus- Spare 30 A ECA13680 Spare 20 A NOTICE Spare 15 A To avoid a short circuit, always set the main switch to “OFF” when checking or replacing Spare 10 A a fuse.
  • Page 89 ELECTRICAL COMPONENTS – 82 –...
  • Page 90 Yellow/Black 42. Rear wheel sensor Yellow/Green 43. ABS ECU (electronic control Yellow/Blue unit) Yellow/White 44. Yamaha diagnostic tool coupler 45. Fuel sender 46. Fuel pump 47. Oil pressure switch 48. Meter assembly 49. Immobilizer system indicator light 50. Neutral indicator light 51.
  • Page 93 MTM690 2018 MTM690 2018 MTM690 2018 MTM690 2018 MTM690 WIRING DIAGRAM SCHÉMA DE CÂBLAGE SCHALTPLAN SCHEMA ELETTRICO DIAGRAMA ELÉCTRICO G/W B/L W Y/W W/R R/G W/G Br/L P/L B/L G/W P/L Br/L O Gy Sb G/B L W B/L R/B R/L R/L G/B Sb Gy O L/W L/WL/WL/W R/W R/W R/W R/W R/W R/W R/W O R/B...
  • Page 94 MTM690 2018 MTM690 2018 MTM690 2018 MTM690 2018 MTM690 WIRING DIAGRAM SCHÉMA DE CÂBLAGE SCHALTPLAN SCHEMA ELETTRICO DIAGRAMA ELÉCTRICO (Gy) (Gy) ( B ) ( B ) (Gy) (Gy) (Gy) (Gy) (Gy) (Gy) (Gy)
  • Page 95 MTM690-U 2018 MTM690-U 2018 MTM690-U 2018 MTM690-U 2018 MTM690-U 2018 WIRING DIAGRAM SCHÉMA DE CÂBLAGE SCHALTPLAN SCHEMA ELETTRICO DIAGRAMA ELÉCTRICO G/W B/L W Y/W W/R R/G W/G Br/L P/L B/L G/W P/L Br/L O Gy Sb G/B L W B/L R/B R/L R/L G/B Sb Gy O L/W L/WL/WL/W R/W R/W R/W R/W R/W R/W R/W...
  • Page 96 MTM690-U 2018 MTM690-U 2018 MTM690-U 2018 MTM690-U 2018 MTM690-U 2018 WIRING DIAGRAM SCHÉMA DE CÂBLAGE SCHALTPLAN SCHEMA ELETTRICO DIAGRAMA ELÉCTRICO (Gy) (Gy) ( B ) ( B ) (Gy) (Gy) (Gy) (Gy) (Gy) (Gy) (Gy)

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