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8. Carefully install spacer and clutch housing. Use
care t o avoid damaging friction plates.
9. Place drive chain on drive gear. Install damper
assembly into primary driven gear and install
this assembly into the clutch assembly.
10. Install plate washer and circlip on main axle.
Install large circlip on clutch damper.
H. Bearing Housing
Install bearing housing. Tighten bearing housing bolts.
Bearing housing bolt torque:
2.0~2.4 m-kg (14~17 ft-lbs)
I. Right Crankcase Cover
1.
Install oil pressure sending switch.
2.
Place plate washer on kick shaft. Install a new
gasket and the right crankcase cover. Do not
use all cover screws until rotor and generator
cover are installed.
Install rotor, plate washer, spring washer and
3.
bolt. Hold rotor with special rotor holding
tool and tighten bolt.
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Rotor bolt torque:
3.0~4.0 m-kg (22~29 ft-lbs)
Install generator assembly. Connect oil pres-
4.
sure warning wire to the switch. Install all
generator cover and right crankcase cover
screws. Route the wiring harness and install
generator cover screw with wire harness clamp.
5. Install breather cover.
J. Middle Gear
1. Install drive cam and spring onto middlegear
shaft.
2. Install a new gasket and install middle gear case.
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Middle gear case bolt torque:
2.0-2.5 m-kg (14-18 ft-lbs)
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