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XS650SE
Shop manual
Yamaha XS650SE Shop Manual
Yamaha xs650 series motorcycles shop manual
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Contents
Table of Contents
Bookmarks
Table of Contents
Index
General Information
Engine Serial Number
Frame Serial Number
General Information
Machine Identification
Special Tools
Table of Contents
Periodic Inspection and Adjustment
Chapter 2. Periodic Inspection and Adjustment
Introduction
Lubrication Intervals
Maintenance Intervals Charts
Periodic Maintenance
Engine
Carburetor
Idle Mixture
Synchronization
Air Filters
Cleaning Method
Engine/Transmission Oil and Filter
Oil Level Measurement
Clutch Adjustment
Cam Chain Adjustment
Mechanism Adjustment
Valve Clearance Adjustment
Chassis
Crankcase Ventilation System
Fuel Petcock Cleaning
Fuel Petcock Disassembly
Exhaust System
Fuel Hose
Front Brake
Rear Brake
Brake Pad Check
Wheels and Tires
Check the Tire Wear
Drive Chain
Tension Adjustment
Front Fork Oil Change
Steering Head
Electrical
Contact Breaker Point Adjustment
Contact Breaker Point Maintenance
Lubrication of Cables, Pivots, Etc.
Battery
Carbon Brushes
Headlight
Spark Plug
Engine Overhaul
Chapter 3. Engine Overhaul
Engine Mounting Bolts and Engine Removal
Engine Removal
Fuel Tank Removal
Preparation for Removal
Removal of Other Parts
Cylinder Head and Cylinder Removal
Engine Disassembly
Generator Removal
Governor and Breaker Assembly Removal
Piston Removal
Primary Drive Gear and Clutch Assembly Removal
Rocker Arm Removal
Valve Removal
Crankcase Disassembly
Electric Starter Unit Removal
Kick Axle and Change Shaft Removal
Oil Pump Removal
Shift Drum Removal
Transmission Illustration
Crankshaft Illustration
Inspection and Repair
Crankshaft Removal
Cylinder Head Cover
Measuring the Clearance between Valve and Valve Guide
Valve, Valve Guide and Valve Seat
Lapping the Valve/Valve Seat Assembly
Valve Leakage Check
Valve Spring
Camshaft Wear
Rocker Arm and Rocker Shaft
Valve Spring Specifications
Cam Chain, Sprocket and Dampers
Cylinder
Piston and Piston Rings
Crankshaft
Oil Pump
Piston Pin
Piston Ring
Small End Play
Clutch Boss
Clutch Housing
Clutch Push Rod
Clutch Springs
Transmission
Bearings and Oil Seals
Crankcase and Oil Passages
Engine Assembly and Adjustment
Kick Clip Spring
Kick Gears
Kick Starter
Clutch
Electric-Starter Gear Assembly
Kick Starter Assembly
Shifter Assembly
Generator
Oil Pump
Piston
Right-Hand Crankcase Cover
Cylinder Heed Cover
Governor and Breaker Assembly
Carburetion
Float System
C a R B U R E T O
Idle System
Main Metering System
Starter System
Chapter 4 . Carburetion
Description
Specifications
Disassembly
Float Level Adjustment
Chapter 5. Chassis
Front Axle Inspection
Front Wheel Inspection
Installing Front Wheel
Removal
Replacing Wheel Bearings
Brakes
Caliper Pad Replacement
Installing Rear Wheel
Rear Axle Inspection
Rear Wheel Inspection
Removal
Replacing Wheel Bearings
Brake Inspection and Repair
Caliper Disassembly
Master Cylinder Disassembly
Brake Reassembly
Air Bleeding
Installation
Tire, Tube Removal
Wheel Inspection
Front Forks
Assembly
Inspection
Removal and Disassembly
Adjustment
Inspection
Reassembly
Removal
Steering Head
Swing Arm
Cablemaintenance
Cables and Fittings
Inspection
Rear Shock Absorber
Swing Arm Lubrication
Swing Arm Removal
Throttle Maintenance
Armature
Starter Relay Switch
Yoke
Brake Disc Assembly
Rear Wheel Sprocket
Wheels, Tires, Tubes
Chapter 6. Electrical
Starting Motor
A.C.generator
Charging Circuit Diagram
Charging System
Voltage Regulator
Battery
Checking Silicon Rectifier
Governor Assembly
Ignition Circuit Diagram
Ignition System
Spark Gap Test
Condenser Test
Insulation Test
Lighting and Signal Systems
Lighting Tests and Checks
Spark Plug
How to "Read" a Spark Plug (Condition)
Inspection
"Head" Indicator Bulb Does Not Glow
Reserve Lighting System
Self-Cancelling Flasher System
Headlight Does Not Function
High Beam Does Not Light When Low Beam Is Defective
CHAPTER 7 Appendices
Torque Specification
Conversion Table
Metric to Inch System
Inch to Metric System
Definition of Terms
General
Engine
Cable Routing Diagram
Circuit Diagram
Xs650E
General Maintenance/Lubrication
Maintenance Interval Charts
Periodic Maintenance Emission con Trol System
Xs650G
Xs650Sg
Ignition Timing Adjustment
Ignition Timing Check
Pick-Up Coil Assembly
Ignition System Block Diagram
Chassis
Torque Specifications
Color Code
Wiring Diagram
Cable Routing XS650G/XS650SG
Xs650H
Xs650Sh
Electrical
Consumer Information
Xs650Se
Xd650Sf
Xs650-2F
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This manual is also suitable for:
Xs650sf
Xs6502f
Xs650e
Xs650sg
Xs650g
Xs650 series
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