Servicing Right-Side Components - Tracker Off-Road 500S Service Manual

FI560
13. Remove the snap ring securing the output drive gear
to the output shaft and remove the gear noting that
the hub flange is directed toward the crankcase.
FI564
FI566
Servicing Right-Side
Components
INSPECTING STARTER CLUTCH/GEAR
1. Place the starter clutch gear onto the rotor/flywheel
and attempt to rotate the starter clutch gear clock-
wise. It should lock up to the rotor/flywheel. Rotate
the gear counterclockwise and it should turn freely. If
it moves or locks up both ways, the starter clutch
must be replaced.
2. Inspect the starter clutch gear for chipped or missing
teeth or discoloration/scoring of the clutch surface.
Inspect the bearing for loose, worn, or discolored
rollers. If bearing is damaged, it must be replaced.
62
FI569
3. Inspect the one-way bearing for chipped surfaces,
missing rollers, or discoloration. If any of the above
conditions exist, replace the starter clutch assembly.
FI572
REPLACING STARTER CLUTCH
ASSEMBLY
1. Remove the cap screws securing the starter clutch
assembly to the flywheel; then remove from the fly-
wheel.
FI570
2. Thoroughly clean the rotor/flywheel; then install the
new clutch and secure with the cap screws after
applying a drop of red Loctite #271 to the threads.
Tighten to 26 ft-lb (35.4 N-m) using a crisscross pat-
tern. Make sure the one-way bearing is installed with
the notches directed away from the rotor/flywheel.