Tracker Off-Road 500S Service Manual page 153

PK320
CLEANING AND INSPECTING
1. Clean all A-arm components in parts-cleaning sol-
vent.
2. Clean the ball joint mounting hole of all residual
Loctite, grease, oil, or dirt for installing purposes.
3. Inspect the A-arm for bends, cracks, and worn bush-
ings.
4. Inspect the ball joint mounting holes for cracks or
damage.
5. Inspect the frame mounts for signs of damage, wear,
or weldment damage.
INSTALLING
1. Apply Loctite Primer "T" to the A-arm socket; then
apply green Loctite #609 to the entire outside diame-
ter of the ball joint. Install the ball joint into the A-
arm and secure with the snap ring.
PK320
2. Install the A-arm assemblies into the frame mounts
and secure with the cap screws. Only finger-tighten
at this time.
PK319
3. Route the brake hose along the upper A-arm. Secure
with hose and clamps.
PK317
PK316
4. Secure the lower eyelet of the shock absorber to the
lower A-arm. Tighten nut to 32.5 ft-lb (44.1 N-m).
5. Secure the A-arm assemblies to the frame mounts
(from step 2). Tighten the cap screws to 34 ft-lb
(46.2 N-m).
6. Install the knuckle assembly onto the ball joints and
secure with cap screws. Tighten to 34 ft-lb (46.2 N-m).
151