Tracker Off-Road 500S Service Manual page 90

Table of Contents

Advertisement

PK174
8. With the fuel injector O-ring in place, install the
injector and fuel rail onto the cylinder head; then
secure using the two cap screws. Secure the fuel line
to the routing clamp located on the MAG side of the
engine.
PK172
PK181
9. Place the starter cable onto the starter motor and
secure it with the nut. Secure the engine ground
cable to the engine using the front starter motor
mount cap screw. Tighten securely.
88
PK171
10. Place the throttle body into the intake boot and
secure it with the clamp. Correctly route and secure
the throttle cable using the routing clamps.
PK111A
11. Connect the coolant temperature (A), TPS (B), ISC
(C), TMAP (D), and fuel injector (E) connectors.
Place the spark plug cap onto the spark plug.
PK170A
12. Place a new exhaust gasket into the cylinder head;
then install the exhaust pipe. Secure the exhaust pipe
to the cylinder head studs with the two nuts. Tighten
to 15 ft-lb (20.4 N-m). Using a new exhaust seal,
install the muffler to the exhaust pipe and secure
using the two springs. Connect the O2 sensor con-
nector, then secure the wires to the frame using the
previously marked location with a new cable tie.

Hide quick links:

Advertisement

Table of Contents
loading

Table of Contents