Tracker Off-Road 500S Service Manual page 128

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PK216
PK217
5. Remove any reusable parts from the gear case hous-
ing; then discard the lock collar.
Assembling Pinion Gear
1. Install a new needle bearing by using a suitable sized
bearing driver against the outer race of the bearing.
PK218
2. Place the pinion assembly in a bearing puller or press
blocks; then install the bearing using a press.
PK213
126
3. Using a propane torch, heat the gear case housing to
approximately 200° F (93° C); then install the pinion
assembly.
4. Install a new lock collar and tighten to 125 ft-lb
(169.5 N-m). Stake the collar into the gear case.
PK214
PK210
PK215A

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