Tracker Off-Road 500S Service Manual page 46

PK163A
PK109A
8. Remove the cap screw securing the thermostat
bracket to the seat frame. Pull the gas tank filler neck
vent line out from the seat frame.
PK164
9. Loosen the patch-lock cap screws and nuts from each
side of the vehicle securing the front and rear ROPS
together.
PK089
10. Loosen the cap screws securing the front of the seat
frame to the main frame.
44
PK165A
11. From each side of the vehicle, loosen the eight cap
screws securing the outside of the seat frame to the
top of the main frame.
PK166
12. From each side of the vehicle, loosen the cap screws
securing the center of the seat frame to the main
frame. Once all cap screws are loose, remove all cap
screws from steps 10, 11, and 12.
PK167A
13. With the aid of an assistant, remove the cap screws
and nuts from step 9 and remove the seat frame and
rear ROPS structure as an assembly. Set aside.
14. Remove the two springs securing the muffler to the
exhaust pipe; then remove the muffler. Account for
an exhaust seal.