Tracker Off-Road 500S Service Manual page 95

5. Place a shop towel under the fuel line connector;
then squeeze the release tab to remove. Disconnect
the fuel pump harness connector.
PK191
6. Remove the nuts securing the fuel tank straps to the
frame and tank mount to frame. Remove the fuel
tank from the rear.
PK192A
CLEANING AND INSPECTING
1. Clean all gas tank components with parts-cleaning
solvent.
2. Inspect all hoses for cracks or leaks.
3. Inspect gas tank cap and tank for leaks, holes, and
damaged threads.
4. Inspect the fuel level sensor for proper operation (see
EFI Sensors/Components in Electrical System).
INSTALLING
! WARNING
Whenever any maintenance or inspection is made on
the fuel system during which there may be fuel leakage,
there should be no welding, smoking, open flames, etc.,
in the area.
1. Place the gas tank into position in the vehicle; then
secure the middle tank mount to the frame and two
hold-down straps with nuts. Tighten securely.
PK191
2. Connect the fuel line to the fuel pump; then verify
the connector is fully seated to the fuel pump junc-
ture. Connect the fuel pump harness connector to the
main wiring harness.
PK193
3. Position the right-side panel assembly so the fuel
tank filler neck protrudes through; then secure the
side panel assembly to the frame using the three rein-
stallable rivets and one cap screw.
PK189A
4. Install and secure the right-rear splash panel with
reinstallable rivets.
93