Tracker Off-Road 500S Service Manual page 67

MD1086
4. Install the shift detent cam arm and spring.
5. Install the gear shift shaft assembly and washer mak-
ing sure to align the alignment marks.
FI559
6. Install starter idler gears (1) and (2).
FI555A
7. Install the starter clutch gear onto the crankshaft;
then install the rotor/flywheel key in the crankshaft.
FI551A
8. Install the rotor/flywheel and secure with the nut.
Tighten to 107 ft-lb (145.1 N-m).
C. Magneto Cover
D. Water Pump
 NOTE: Steps 1-8 in the preceding sub-section must
precede this procedure.
9. Install two alignment pins and place the magneto
cover gasket into position. Install the magneto cover.
Noting the different-length 6 mm cap screws and the
location of the two internal cap screws, tighten the cap
screws in a crisscross pattern to 8 ft-lb (10.9 N-m).
FI596A
10. Install the water pump drive gear and secure with the
nut. Tighten to 28 ft-lb (38.1 N-m).
FI547
11. Install two alignment pins and a gasket on the magneto
cover; then install the water pump housing assembly.
Tighten the cap screws to 8 ft-lb (10.9 N-m).
FI541A
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